What is a super hard alloy ultra-small diameter pin gauge? Benefits and applications of introduction.
Ultra-small diameter pin gauge
It is a pin gauge thinner than a hair! It excels in wear resistance and strength, achieving stable measurements over a long period.
In the fields of precision machinery and medical devices, precision management at the micron and nano level is essential. A key component in this is the micro-diameter pin gauge. In particular, pin gauges made of cemented carbide excel in wear resistance and strength, enabling stable measurements. Micro-diameter pin gauges have a diameter of approximately 0.01 to 0.099 mm. The diameter of a human hair is about 0.08 mm, making it possible to accurately measure dimensions even finer than that. **Strengths of Cemented Carbide** Cemented carbide, primarily made from tungsten carbide, possesses high hardness and wear resistance. Compared to ceramic materials, it has higher rigidity, maintaining dimensional accuracy even with repeated measurements and long-term use. **Manufacturing Technology** - Ultra-precision finishing with an outer diameter tolerance of ±0.1 μm - Capable of mass production from a minimum lot of one piece **Applications** - Medical field: Measurement of catheter components and plungers in artificial dialysis devices - Semiconductor field: Positioning verification of chips and substrates - Energy field: Precision verification of fuel cell components - Research applications: Evaluation of microfluidic devices and microfabrication **Business Benefits** - Long lifespan contributes to cost reduction - High-precision inspections reduce product defect rates - Custom specifications allow for flexible responses to research and development projects
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basic information
【Product Details】 <Made of carbide> ■Nominal size (φA): 0.010 to 0.099 ■Length (B): 5 to 10 ■Tip: 0.001 ■Tolerance: ±0.5μm ■Diameter variation: 0.5μm
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[Applications] - Medical field: Measurement of catheter components and plunger in dialysis machines - Semiconductor field: Verification of positioning for chips and substrates - Energy field: Precision verification of fuel cell components - Research applications: Evaluation of microfluidic devices and microfabrication
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Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.