Cost reduction through anti-static coating on packaging machine guide components.
Pass-e Coat
Cost reduction through changes in the coating of guide components in the feeding mechanism of the packaging machine.
In the process of sliding films and similar materials (feeding mechanism), the guide part of the feeding mechanism is coated with fluororesin to enhance slip properties and prevent adhesion. However, during transport, the workpiece (such as film) may stick to the guide, temporarily halting the line. This is caused by static electricity generated from friction between the resins, which causes the workpiece to adhere to parts like the guide and stop sliding. When this happens, the production line stops, necessitating recovery work. If this occurs frequently, it can lead to increased time and costs. Standard fluororesin tends to accumulate static electricity, but our static-dissipative fluororesin coating (Pass-e Coat) can release generated static electricity, thereby preventing workpiece adhesion due to static electricity. If you are experiencing issues with line stoppages caused by workpiece adhesion due to static electricity, please feel free to consult us.
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basic information
【Electrostatic Discharge Prevention Function】Volume Resistivity Pass-e Coat 10^4～10^8 Ω·cm (Comparison: General fluoropolymer coating 10^16～10^18 Ω·cm) 【Product Lineup】 - PTFE-based - PFA-based - FEP-based - PEEK-based 【Coating Thickness】 30～60 µm
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Applications/Examples of results
Guide parts and rolls used in the feeding mechanism of packaging machines Wafer transport hands in semiconductor manufacturing equipment Tanks for filling organic solvents and resin powders
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Company information
Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
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