Costs are low, and we can expect a cost reduction of about 10-15% based on materials.
We would like to introduce a case where we changed from SUS430 to SUS430KD and achieved cost reduction. When using SUS430 for enclosures and frames with the assumption of painting, the surface finish grade of the material can become excessively high quality, which may increase product costs. Therefore, reducing costs at an appropriate quality level for painting was a challenge. SUS430KD is a non-standard product that omits the surface finishing process, making it less expensive (10-15% reduction in material costs). The adhesion of the paint has also improved, achieving cost reduction without significantly changing the quality. [Case Summary] ■ Challenge - Cost reduction at an appropriate quality level for painting ■ Proposal/Result - Proposed replacing SUS430 with SUS430KD - Improved paint adhesion and achieved cost reduction without significantly changing the quality *For more details, please download the PDF or feel free to contact us.
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【Overview of SUS430KD】 ■ A non-standard product distributed as "tandem material" that has the same chemical composition as SUS430, omitting the surface finishing process. ■ It is cheaper than SUS430, with an expected cost reduction of about 10-15% on a material basis. *For more details, please download the PDF or feel free to contact us.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.