佐藤電機製作所 Product Lineup

In the manufacturing of various machine housings and parts, the painting process that follows sheet metal processing can lead to increased outsourcing costs and longer lead times. This is particularly a significant challenge for mass-produced items, where the number of processes involved in painting and the management of work-in-progress can drive up the unit cost of products. Our company proposes a highly efficient sheet metal processing method using resin film laminated steel plates (Hishimetal) that do not require painting treatment. ■ Benefits of this approach ▼ Application of a structure where a resin film (t0.15) is laminated on the surface of SECC material (t0.8) ▼ Elimination of the painting process after machining, achieving a reduction in painting costs ▼ Precision processing within general tolerances for lot sizes ranging from 1 to 1,000 pieces The cost reduction effect is most pronounced in mass-produced items, and we have achieved up to a 40% cost reduction by switching from conventional painting specifications. ＼ Product examples of sheet metal processing using resin film laminated steel plates and detailed benefits of mass production cost reduction can be downloaded below! ／

• Processing Contract
• Composite Materials

In the medical device industry and fields requiring hygiene management, precise component joining is essential to ensure product safety and reliability. In particular, designs must meet hygiene standards and withstand cleaning and sterilization processes. Improper joining methods can increase the risk of product damage and contamination, potentially affecting safety in medical settings. Our transition from welding nuts to riveting methods addresses these challenges, achieving efficient joining while maintaining quality. 【Application Scenarios】 - Assembly of medical device enclosures - Joining of equipment components where hygiene management is critical - Areas requiring compliance with cleaning and sterilization processes 【Benefits of Implementation】 - Reduction in man-hours and costs due to decreased welding processes - Smooth specification changes through collaboration from the design stage - Reliable joining that meets quality standards

• Processing Contract

In the medical device industry, high reliability and quality are required for enclosure manufacturing. In particular, material selection and surface treatment are crucial for protecting precision parts and maintaining a hygienic environment. Traditional painting processes can face challenges such as increased costs, longer lead times, and environmental impact. Our powder coating reduction approach addresses these issues through material changes, achieving cost reduction and shorter lead times. 【Application Scenarios】 - Manufacturing of medical device enclosures - When cost reduction and shorter lead times are required - When aiming to reduce environmental impact 【Effects of Implementation】 - Significant reduction in product costs - Improved production efficiency due to shorter manufacturing lead times - Elimination of concerns about paint peeling, leading to stable product quality - Achieving long-term cost reduction and environmental contribution while keeping initial costs low

• Other machine elements
• Contract manufacturing

In the manufacturing of industrial equipment, particularly control panels, maintaining the durability of components and the quality of their appearance is essential. Traditional powder coating on SPCC and SECC (QS) materials not only accounts for a significant portion of costs but also poses challenges for automation on elongated parts, leading to increased labor costs due to manual work. To address these issues, we proposed a paint-free solution by changing the material, which reduced the painting process and the associated labor costs, resulting in substantial cost savings. By switching the material from SPCC and SECC (QS) to 430KD or 304KD, we eliminated the painting process and also shortened lead times. 【Application Scenarios】 - Manufacturing of control panel enclosures - Manufacturing of elongated parts - Industrial equipment components where cost reduction is required 【Benefits of Implementation】 - Significant reduction in product costs - Improved production efficiency due to shortened manufacturing lead times - Elimination of concerns about paint peeling, leading to stable product quality

• Other machine elements
• Contract manufacturing

In ship deck hardware, durability and weather resistance are required, while controlling material costs is also an important issue. Particularly for parts intended for painting, the finishing grade of the material surface may be of excessive quality, potentially driving up costs. Our proposed SUS430KD has a slightly rougher surface finish compared to SUS430, which enhances paint adhesion, while being more cost-effective. This allows for cost reduction without significantly changing the quality of the material itself. Changing the material to SUS430KD contributes to improved economic efficiency while maintaining the performance of deck hardware. 【Usage Scenarios】 - Enclosures, frames, and covers for marine deck hardware - Parts intended for painting 【Benefits of Implementation】 - Cost reduction through lower material unit prices - Maintenance and improvement of painting quality due to enhanced paint adhesion - SUS430KD has the same chemical composition as SUS430, allowing for cost reduction while minimizing impact on quality.

• Contract manufacturing

In the semiconductor manufacturing industry's cleanroom materials, high quality standards are required alongside cost efficiency. Particularly when it comes to components such as housings and frames that are intended for painting, the finishing grade of the material surface may be excessively high, potentially driving up costs. Our proposed SUS430KD is less expensive per unit compared to SUS430, while its slightly rougher surface finish enhances paint adhesion. This allows for cost reduction without significantly altering the quality of the material itself. We recommend changing the material from SUS430 to the more paint-suitable SUS430KD. 【Usage Scenarios】 - Housings, chassis, frames, and covers within cleanrooms - Components intended for painting - Projects requiring cost reduction 【Benefits of Implementation】 - Reduction in material costs (expecting a cost reduction of about 10-15% based on materials) - Improved paint adhesion in the painting process - Enhanced cost efficiency while maintaining quality

• Contract manufacturing

In the food processing industry, conveyor components require hygiene management and durability, while controlling manufacturing costs is also an important challenge. Particularly for parts intended for painting, the finishing grade of the material surface may be of excessive quality, potentially driving up costs. Our proposal to change the material to SUS430KD achieves cost reduction without significantly altering the quality of the material itself. By switching to SUS430KD, which is suitable as a paint base, it is possible to maintain the performance of conveyor components while enjoying economic benefits. 【Usage Scenarios】 - Conveyor frames for food processing lines - Housings for conveying equipment - Other metal parts to be painted 【Benefits of Implementation】 - Cost reduction through lower material unit prices - Maintenance and improvement of painting quality due to enhanced paint adhesion - Efficient procurement of parts by controlling excessive quality

• Contract manufacturing

In the medical device industry, high quality and reliability are required for exterior panels. In particular, for exterior panels that protect the equipment and contribute to its design, the adhesion and durability of the paint are emphasized. On the other hand, excessive surface finish grades can lead to increased costs. Our proposed SUS430KD has a slightly rougher surface finish compared to SUS430, which improves paint adhesion while being cost-effective. This allows for maintaining quality while achieving cost reductions in the exterior panels of medical devices. 【Usage Scenarios】 - Exterior panels of medical devices - Enclosures or frames intended for painting 【Benefits of Implementation】 - Cost reduction through lower material costs - Improved paint adhesion as a base for painting

• Contract manufacturing

In the architectural hardware industry, particularly in the manufacturing of ventilation hoods, the selection of materials significantly impacts quality and cost. In cases where enclosures and frames are designed for painting, excessive surface finish grades can drive up costs. SUS430KD has a slightly rougher surface finish compared to SUS430, which enhances paint adhesion, while also being more cost-effective. This allows for cost reduction without significantly altering the quality of the material itself. We propose a material change to SUS430KD, which is more suitable for painted surfaces, in the manufacturing of ventilation hoods. 【Application Scenarios】 - Enclosures and frames of ventilation hoods - Architectural hardware components intended for painting 【Benefits of Implementation】 - Cost reduction through lower material unit prices - Maintenance and improvement of painting quality due to enhanced paint adhesion - Suppression of excessive quality

• Contract manufacturing

In the manufacturing of kitchen equipment, particularly sinks, in addition to considerations for durability and hygiene, controlling manufacturing costs is also an important issue. In the selection of materials, there are cases where excessive surface finish grades are driving up costs. Our proposal to change the material to SUS430KD will contribute to cost reduction in sink manufacturing. 【Usage Scenarios】 - Manufacturing of sink bodies and frames - Products intended for painting 【Effects of Implementation】 - Cost reduction due to lower material unit prices - Maintenance of painting quality due to improved paint adhesion

• Contract manufacturing

Our products include many long and small items, and the issue that arises among them is the accuracy of bending. As a product, of course, in the subsequent welding process, parts are joined together, and the ease of manufacturing and the increase or decrease in man-hours depend on dimensional accuracy. In this context, the process of correcting warping and verifying dimensional accuracy is very important, and we adjust and manufacture with care and caution. 【Features】 ■ Materials: Steel, Aluminum, Stainless Steel ■ Lot: 1 to 100 pieces ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract

Our company is capable of acute bending. The limit angle for acute bending varies depending on the material, plate thickness, and type of mold used, so we collect data each time we have a product that requires acute bending. This time, the acute bending involved a material of SUS304 with a thickness of 1.5mm and an angle of 35°. Currently, we conducted a test bend using our automatic mold exchange bending machine, commonly referred to as ATC, and concluded that the 35° bend is close to the limit value. 【Features】 ■ Material: Stainless Steel ■ Lot: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract

Our company handles products that require various types of bending, both large and small, which are difficult to accommodate with conventional bending machines. We have introduced multiple advanced processing machines that can handle complex bending processes that were challenging with standard machinery, enabling greater efficiency in setup work and improved reproducibility. Furthermore, not only does this enhance the accuracy of dimensions and angles, but it also leads to reduced lead times, allowing us to respond quickly to customer requests. 【Specifications】 ■ Material: Iron, Aluminum, Stainless Steel ■ Lot: 1 to 100 pieces ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract

Our company handles products that require a highly advanced processing technique known as "deep bending," which is difficult to accommodate with standard molds. We have a wealth of experience in processing many products, and based on that experience, we can identify suitable processing methods. Utilizing our unique know-how, we propose appropriate solutions for each product and strive to meet our customers' requests. 【Specifications】 ■ Material: Iron, Aluminum, Stainless Steel ■ Lot: 1 to 1,000 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract

Our company specializes in manufacturing products with specified angles, which involves a very high level of difficulty in the bending process. To accommodate such high-difficulty bending operations, we have accumulated extensive experience and know-how. We possess a wide range of molds, enabling us to meet demands for complex shapes and precise angle specifications. Furthermore, we pay meticulous attention to mold selection and adjustment, utilizing our technology and knowledge to maintain high precision throughout the actual processing. 【Specifications】 ■ Material: Steel, Aluminum ■ Lot: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract

Our company handles products that require special shapes that are difficult to achieve with conventional processing methods. First, we add a unique stop to the product during the punching process, and then we achieve precision and shape through meticulous bending processing. Sato Electric Manufacturing is always pursuing creativity and innovation, passionately dedicated to finding suitable methods. 【Specifications】 ■ Material: Iron, Aluminum, Stainless Steel ■ Lot: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract

We would like to introduce the jig welding and fiber welding that we perform. For two products that have been bent into an R shape, we weld the joints. Since the openings are prone to distortion, we use a jig and weld with the FLW (robot fiber welding machine). By using not only the jig but also the FLW (robot fiber welding machine), we can further reduce distortion and achieve stable quality in production. 【Specifications】 ■ Material: Steel ■ Lot: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract

Our company performs continuous spot welding with a thickness of 0.5mm. Welding thin plates is prone to distortion and requires advanced welding techniques. Diagonal welding is particularly difficult, and if too much heat is applied, distortion can occur, making it a product that requires careful attention. Regarding the finishing of the welds, it is also necessary to avoid excessive grinding due to the thinness of the plates. 【Specifications】 ■ Material: Steel ■ Lot: 1 to 100 pieces ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract

We handle some frames of the specimen module system. For manufacturing, we mainly use rivets at the joints. For areas where strength is required, we use welding. Although there are many parts and a complex structure, we manage progress through the system, allowing us to track the progress of each individual component, which helps us maintain a high on-time delivery rate. 【Specifications】 ■ Material: Steel, Aluminum, Stainless Steel ■ Lot: 1 to 100 pieces ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract

We would like to introduce the Natame processing that we conduct. Natame processing involves using a dedicated mold to incorporate a Natame bend, which enhances the bending strength. Since the bending section is reinforced, the overall durability of the product increases, allowing for high-precision processing. There are various methods, including welding, to increase strength, but Natame processing allows for a simpler and more cost-effective way to enhance strength. 【Specifications】 ■ Material: Steel ■ Lot: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract

We would like to introduce the plug welding we perform. Plug welding is a method of joining metals, which involves welding together metal components with small holes. It is mainly used to fix overlapping sheet metal or to securely join parts with holes. 【Features】 ■ Utilization of holes for joining ■ High strength ■ Relatively simple *For more details, please download the PDF or feel free to contact us.

• Processing Contract

We would like to introduce the back covers we handle. Since the corners are designed with a rounded specification, when performing TIG welding as usual, there may be variations in the welding work and finishing corrections. However, by adding welding rods only to the rounded areas, it becomes easier to finish and helps prevent unnecessary correction work. At our company, which has a consistent production system, we focus on processing in a way that makes it easier for the next process to manufacture, ensuring both quality and cost are maintained. 【Specifications】 ■ Material: Stainless steel ■ Lot: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Other machine elements
• Processing Contract

We conduct the welding process to ensure that there is no variation in quality when welding products with thick plates. We implement spot welding (tack welding) as an initial fixation and automate corner welding using robotic welding. In welding thick plate components, we achieve high-quality finishes while maintaining appropriate control and precision management for each process. 【Specifications】 ■ Material: Steel ■ Lot: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• Other machine elements

We can conduct water filling tests and leak inspections according to our customers' requests. In particular, we perform water filling tests (hydrostatic tests) and penetrant testing (color check) on tanks and piping components that store or pass liquids. We respond flexibly according to the intended use and quality standards of the products. The implementation and methods of inspections will be proposed after discussions. 【Specifications】 ■ Material: Stainless steel ■ Lot: 1 to 100 pieces ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Contract Inspection
• Other machine elements

Our company offers high-performance steel sheets, "Bonded Steel Sheets," which combine excellent paintability and corrosion resistance. Thanks to the fine uneven surface structure, they have superior paint adhesion and high corrosion resistance, making them suitable for various industrial fields. Bonded Steel Sheets meet the stringent requirements of our customers due to their outstanding properties. 【Specifications】 ■ Material: Steel ■ Lot: 1 to 100 pieces ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Other machine elements
• Processing Contract

Sato Electric Manufacturing Co., Ltd.'s high-difficulty bending processing technology can accommodate complex shapes and special requirements. Through advanced bending processing using special molds, we can produce products that cannot be achieved with standard molds. By making the most of existing molds and challenging difficult processing with our unique ingenuity and technology, we respond to our customers' diverse needs. 【Features】 ■ Significant reduction in setup time ■ Improved capability to handle a variety of products ■ High-speed and high-precision bending processing ■ Realization of short lead times for prototypes ■ Rapid prototype development ■ Acceleration of market launch *For more details, please download the PDF or feel free to contact us.

• Processing Contract

Our company combines years of experience with advanced equipment to provide high-quality welding processing that meets our customers' needs. A key feature of our welding technology is the application of three welding rods for products that are difficult to dimension. This method allows for the formation of precise vertices and achieves high dimensional accuracy. With a phased approach, we can accommodate complex shapes and stringent dimensional requirements. 【Features】 ■ High-speed, high-quality welding processing ■ Compatibility with a variety of metal materials (including high-reflectivity materials like aluminum and copper) ■ Improved work efficiency through digitization ■ High-quality welding achievable even by less experienced operators *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• Other machine elements

Sato Electric Manufacturing Co., Ltd.'s corner welding and R bending technology enables the coexistence of quality and efficiency in precision sheet metal processing. With advanced equipment, unique technology, and a consistent production system, we provide high-quality products that meet our customers' diverse needs. If you have any concerns or requests regarding precision sheet metal processing, please feel free to contact us. [Features] ■ Coexistence of quality and efficiency in precision sheet metal processing ■ Corner welding: Achieving high airtightness and strength ■ R bending: Preventing steps with precise angle adjustments ■ Realization of ultra-variety and small-lot production through a consistent production system *For more details, please download the PDF or feel free to contact us.

• Other machine elements
• Processing Contract

Our company utilizes advanced sheet metal processing technology to provide precise and highly reliable storage enclosures. We have introduced cutting-edge equipment to manufacture storage enclosures, using advanced machines such as Amada's ACIES and HG-1003ATC. Additionally, our integrated production system allows for comprehensive in-house management from design to assembly, offering benefits such as improved quality and shortened delivery times through inter-process collaboration. 【Features】 ■ High-quality appearance with scratch-free processing ■ 24-hour operation and increased productivity through automatic mold exchange ■ High-speed and high-precision bending processing *For more details, please download the PDF or feel free to contact us.

• Other machine elements
• Processing Contract

Our company leverages approximately 10,000 production achievements to manufacture high-quality EV charger enclosures. By introducing advanced equipment, we have realized high-precision and efficient production. These facilities enable us to provide high-quality products in a short delivery time. Additionally, our strength lies in our integrated production system, which encompasses everything from design to sheet metal processing, welding, painting, and assembly. 【Benefits】 ■ Thorough quality control: Strict quality checks at each stage ■ Shortened delivery times: Efficient production that eliminates waste between processes ■ Cost reduction: Lower outsourcing costs and improved production efficiency ■ Flexible response: Quick adaptation to design changes and specification adjustments *For more details, please download the PDF or feel free to contact us.

• Other machine elements
• Processing Contract

The electric servo small parts bending automation system from Sato Electric Manufacturing Co., Ltd. is a bending machine suitable for small-lot production and the manufacturing of small products. By adopting advanced 4ie technology, it achieves improvements in productivity and safety. This system balances high-precision bending processing with efficient production, meeting a variety of manufacturing needs. With our technical expertise and flexible production system, we support our customers in solving their challenges. 【Case Overview】 ■ Equipment: Electric Servo Small Parts Bending Automation System "EGB-6013ARce" ■ Materials: Iron, Aluminum, Stainless Steel ■ Lot Size: 1 to 1,000 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• Servo motor

At Sato Electric Manufacturing Co., Ltd., we significantly reduce the issues of distortion and finishing process burdens that have been challenges in conventional aluminum welding through advanced fiber laser welding technology. This technology, which allows for aesthetically pleasing finishes without post-processing, is particularly suitable for products where appearance quality is emphasized, such as semiconductor manufacturing equipment and medical device housings, making it ideal for the production of high-value-added components. Our company has established a comprehensive production system that allows us to handle everything in-house, from design to sheet metal processing, welding, painting, and assembly, enabling us to respond quickly to precision parts orders. Furthermore, by utilizing state-of-the-art welding machines like the FLW-6000ENSIS, we achieve welding that accommodates a variety of materials and shapes, flexibly handling difficult-to-process materials like aluminum. [Case Overview] ■ Material: Aluminum ■ Lot Size: 1 to 100 pieces ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• Welding Machine

At Sato Electric Manufacturing Co., Ltd., we offer sheet metal processing utilizing Hishi Metal. By using a structure that laminates a resin film (t0.15) on the surface of SECC material (t0.8), we can omit the painting process, allowing for a reduction in painting costs. Hishi Metal can accommodate small production runs, but it is primarily suited for mass production, where the cost reduction effects are maximized. In fact, there are cases where switching from painted materials to Hishi Metal has achieved cost reductions of up to 40%. [Case Overview] ■ Material: Steel ■ Lot: 1 to 1,000 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• Composite Materials

We would like to introduce a case of a mini car made from a sheet metal measuring just 35mm × 78mm × 23mm, produced using the newly introduced robot vendor "FDB6013" by Sato Electric Manufacturing Co., Ltd. The mini car was created by bending SECC material, which is only 1mm thick, 18 times. Thanks to advanced precision processing technology, the details of the car body were faithfully reproduced. Despite its complex shape, it achieved high dimensional accuracy and a beautiful finish. Additionally, the newly introduced bending robot system "FDB6013" is a device specialized for the production of small products. [Case Overview] ■ Material: Steel ■ Lot: 1 piece (single item) ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• Other industrial robots

At Sato Electric Manufacturing Co., Ltd., we are introducing advanced fiber laser robot welding for the exterior parts of automatic ticket gates, which play a crucial role in railway infrastructure. We are focusing on SUS304 stainless steel components measuring 150×340×140mm, achieving both minimal distortion in welding and an aesthetically pleasing finish simultaneously. The stable bonding quality provided by robot control supports the high reliability demanded by the railway industry. Fiber laser robot welding allows for precise and highly reproducible processing, accommodating a wide range from prototyping to mass production. Our company enhances efficiency in pre-work setup through welding simulations using 3D data. This enables us to achieve stable quality and reduced lead times without relying on skilled manual labor. 【Product Overview】 ■ Exterior parts for automatic ticket gates ■ Material: SUS304 ■ Size: 150x340x140 ■ Processing method: Fiber laser robot welding *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• Other machine elements

Our company also specializes in the sheet metal processing of industrial computer enclosures optimized for information and communication equipment and control devices. We use iron as the material and can flexibly accommodate lot sizes from 1 to 1,000 units. By leveraging a combination of press processing and sheet metal processing technologies, we provide high-function enclosures while keeping mold costs low. With VE proposals from the design stage and high cost performance, we meet the diverse needs of information and communication equipment manufacturers. Utilizing our flexible production capabilities and integrated system, we deliver high-quality products with short lead times. 【Case Overview】 ■ Material: Iron ■ Lot Size: 1 to 1,000 units ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• Industrial PCs

At Sato Electric Manufacturing Co., Ltd., we manufacture specialized enclosures for storing disaster prevention radio transmitters and receivers. The installation locations often face harsh environments exposed to wind, rain, and direct sunlight, making long-term weather resistance and waterproofing essential. Our company uses highly durable materials such as aluminum and stainless steel, and we have established a system that allows us to handle all processes consistently, from structural design to welding, painting, and printing. 【Case Overview】 ■ Materials: Aluminum, Stainless Steel ■ Lot Size: 1 to 100 units ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• aluminum
• stainless

At Sato Electric Manufacturing Co., Ltd., we are developing riveting assembly technology required in precision fields such as communications, medical, and semiconductors. Among these, the processing of flat rivets achieves a smooth finish without protrusions, eliminating constraints in housing design and enabling a balance between assembly and functionality. It is not just a means of fastening, but an important method for achieving both design and quality. Our integrated production system and ability to handle a wide variety of small quantities maximize its value. 【Case Overview】 ■ Materials: Iron, Aluminum, Stainless Steel ■ Lot Size: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• Other semiconductors

We would like to introduce a case study of a metal cover designed to protect the barrier (bar) installed at the ETC gate. Since this equipment is installed on highways, there is a high risk of accidents such as contact or collisions with vehicles, which necessitates very high durability and strength. In this product, different strengths and rigidities are required for each structural component, so a wide range of metal materials is used, with thicknesses ranging from 2mm to a maximum of 9mm. As a result, particularly thick materials are selected for areas that are prone to impact, while appropriate thicknesses are chosen for parts with shape and weight constraints, ensuring a balanced overall design and manufacturing. 【Case Overview】 ■ Material: Iron, Stainless Steel ■ Lot: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• Circuit breakers and switches

To commemorate the establishment of our new factory, we have created a metal three-dimensional object inspired by the QR code of our company website, designed to leave a lasting impression on our visitors. This QR code object is based on a QR code image, which was converted into DXF data using specialized software, and then processed with laser cutting to create perforations. The hole diameter is only φ2mm, making it a highly intricate design that requires precise processing. [Case Overview] ■ Material: Iron, Aluminum, Stainless Steel ■ Lot: 1 piece (single item) ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• Other office supplies

"Hishimetal," a composite material that combines the strength and workability of metals with the corrosion resistance and design properties of resins, offers a new option for sheet metal processing. By layering a PVC-based resin film onto a metal substrate, it achieves the omission of painting processes and weight reduction. It can also accommodate basic sheet metal processes such as bending, spot welding, and assembly, leading to its utilization in various applications. Especially for mass-produced items, the ability to skip the painting process results in significant cost savings and contributes to increased product value. In the past, we have achieved a 30% cost reduction in some cases. **Features of Hishimetal:** - A composite material that merges the advantages of metals and resins - Balances workability and functionality - Innovations in processing for welding, painting, and assembly - Evolving functional films and expanding application areas *For more details, please download the PDF or feel free to contact us.*

• Processing Contract
• Other polymer materials
• Composite Materials

At Sato Electric Manufacturing Co., Ltd., we have introduced the AMADA simple tensile testing machine "ST-40" to strengthen quality assurance in the welding process. In fields such as medical devices, semiconductor equipment, and aircraft, where high reliability is required, there is an increasing demand for the presentation of invisible strength data. Our company responds to these needs by establishing a more reliable welding processing system. This equipment can accommodate welding tests of various materials, including iron, aluminum, and stainless steel. By clamping the plates from above and below and applying force until the tensile limit or fracture occurs, we visualize the actual welding strength in numerical form. 【Case Overview】 ■ Equipment Used: AMADA Tensile Testing Machine ST-40 ■ Materials: Iron, Aluminum, Stainless Steel ■ Lot Size: 1 to 100 pieces ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• Strength Testing Equipment

Nutsart is a technology for inserting embedded tap holes into products with weak material strength. Our company utilizes this technology to achieve high strength even with lightweight materials such as aluminum, contributing to improved product quality. It is used in various industrial fields, including medical devices, semiconductor-related equipment, and information communication devices. In particular, in the increasingly compact information communication devices, the structural design of the housing is crucial, and the adoption of Nutsart enables the realization of both lightweight and strength. 【Case Overview】 ■ Material: Aluminum ■ Lot: 1 to 100 pieces ■ Precision: Less than 1/1000mm *For more details, please download the PDF or feel free to contact us.

• Processing Contract

At Sato Electric Manufacturing Co., Ltd., we have introduced the sheet metal cleaning machine "AUDEBU Racoon1000." The degreasing process, which is generally considered difficult with tap water, has been achieved through the power of a special brush, enabling automation of the work. By mechanizing a process that was previously performed by skilled workers, we have not only reduced time and labor but also stabilized quality. Additionally, this equipment can accommodate widths of up to 1000mm, allowing for flexible handling of various sizes of sheet metal parts. Furthermore, its structure enables simultaneous cleaning of both sides, resulting in reduced process time and improved work efficiency. This has become a significant asset in our process design for "ultra-diverse small-lot production," which is one of our strengths. [Case Overview] ■ Equipment: Authentec's "AUDEBU Racoon1000" sheet metal cleaning machine ■ Lot: 1 to 100 pieces *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• Other cleaning machines

SUS430 is a stainless steel that excels in balancing cost and performance, making material selection according to application essential. By utilizing KD materials, further cost reductions are possible. Let's proceed with appropriate product development by selecting materials based on product specifications and required performance. At Sato Electric Manufacturing Co., Ltd., we support the optimal product configuration that starts with such material selection through reliable technology and a consistent system. From component procurement to design proposals and final assembly, please feel free to consult with us. 【Case Overview】 ■ Material: Stainless Steel ■ Lot: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• stainless