Introducing a case where the painting process was eliminated and lead time was shortened!
In the manufacturing of industrial equipment, particularly control panels, maintaining the durability of components and the quality of their appearance is essential. Traditional powder coating on SPCC and SECC (QS) materials not only accounts for a significant portion of costs but also poses challenges for automation on elongated parts, leading to increased labor costs due to manual work. To address these issues, we proposed a paint-free solution by changing the material, which reduced the painting process and the associated labor costs, resulting in substantial cost savings. By switching the material from SPCC and SECC (QS) to 430KD or 304KD, we eliminated the painting process and also shortened lead times. 【Application Scenarios】 - Manufacturing of control panel enclosures - Manufacturing of elongated parts - Industrial equipment components where cost reduction is required 【Benefits of Implementation】 - Significant reduction in product costs - Improved production efficiency due to shortened manufacturing lead times - Elimination of concerns about paint peeling, leading to stable product quality
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**Features** - Cost reduction by eliminating the painting process through material changes. - Shortened lead time due to the abolition of the painting process. - Reduction in costs such as material, labor, equipment, and waste liquid treatment. - No concerns about paint peeling, leading to stable product quality. - Achieving long-term cost reduction and environmental contribution while keeping initial costs low. **Our Strengths** We have introduced state-of-the-art machinery (laser-punch combination machines, automatic mold exchange bending machines, fiber laser robotic welding machines, etc.) to produce high-precision and high-quality appearance products. We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly, enabling us to provide high-quality and low-cost products. Utilizing 3D-CAD and production management systems, we can accommodate a wide range of production from small quantities of various types to mass production. Based on 70 years of experience and technology, our VE proposals consider optimal materials, plate thickness, processing methods, etc., from the design stage to achieve cost reduction.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.
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