Transitioning from machining to casting | Shortened delivery time for orders of 3 or more, cost reduction for 5 or more.

Material costs and processing time for machining are compressed through casting. Precision is guaranteed with a geometric tolerance of ±0.03. Shortened delivery times for orders of three or more, and cost reduction for orders of five or more.

Since it was a small quantity for a prototype, machining from block material resulted in most of the material becoming waste, and the processing time directly translates to costs. The more the quantity increases, the more disadvantageous it becomes, yet there are many parts that remain as machined due to precision reasons. Many of the reasons for machining stem from the premise of 'small quantities' and 'wanting to verify through prototypes.' However, if mass-produced items can be processed in-house after casting, then simply machining the necessary surfaces can maintain precision while reducing costs. Our company is a casting manufacturer and owns 15 five-axis machining centers, allowing us to provide a consistent response from casting to finishing. Based on total cutting data and considering the characteristics of casting, we can set processing costs while compressing material costs and processing time, all while maintaining precision equivalent to machining. We also offer process support from the drawing stage. 【Break-even point】Shortened delivery for 3 or more pieces / Cost reduction for 5 or more pieces 【Precision】Numerous achievements with geometric tolerances of ±0.03, guaranteed by two three-dimensional measuring machines 【Effect】There are cases where multiple parts were integrated into a single casting, reducing part costs and assembly labor. We are offering a free collection of VA/VE case studies summarizing the criteria for process conversion and cost comparisons.

Non-ferrous metals