We propose a material change to SUS430KD for cost reduction in sink manufacturing.
In the manufacturing of kitchen equipment, particularly sinks, in addition to considerations for durability and hygiene, controlling manufacturing costs is also an important issue. In the selection of materials, there are cases where excessive surface finish grades are driving up costs. Our proposal to change the material to SUS430KD will contribute to cost reduction in sink manufacturing. 【Usage Scenarios】 - Manufacturing of sink bodies and frames - Products intended for painting 【Effects of Implementation】 - Cost reduction due to lower material unit prices - Maintenance of painting quality due to improved paint adhesion
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【Features】 - SUS430KD is a tandem material with the same chemical composition as SUS430, but without the surface finishing process. - SUS430KD is more cost-effective compared to SUS430. - The surface finish is slightly rougher, which improves paint adhesion. - A cost reduction of approximately 10-15% can be expected based on the material. - It is a suitable material for painting substrates. 【Our Strengths】 - High-precision and high-quality product manufacturing using state-of-the-art machinery (laser-punch combination machines, automatic mold exchange bending machines, fiber laser robotic welding machines, etc.). - Provision of high-quality and low-cost products through a consistent production system from design to material procurement, sheet metal processing, pressing, secondary processing, and assembly. - Adaptation to varied production from small quantities of diverse types to mass production using 3D-CAD and production management systems. - Cost reduction support through 70 years of experience and technology, along with VE proposals utilizing 3D-CAD.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.
