SUS430KD achieves improved paint adhesion and reduced material costs.
In the medical device industry, high quality and reliability are required for exterior panels. In particular, for exterior panels that protect the equipment and contribute to its design, the adhesion and durability of the paint are emphasized. On the other hand, excessive surface finish grades can lead to increased costs. Our proposed SUS430KD has a slightly rougher surface finish compared to SUS430, which improves paint adhesion while being cost-effective. This allows for maintaining quality while achieving cost reductions in the exterior panels of medical devices. 【Usage Scenarios】 - Exterior panels of medical devices - Enclosures or frames intended for painting 【Benefits of Implementation】 - Cost reduction through lower material costs - Improved paint adhesion as a base for painting
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【Features】 - SUS430KD is a tandem material with the same chemical composition as SUS430. - It is a non-standard product that omits the surface finishing process, making it cheaper than SUS430. - A cost reduction of about 10-15% can be expected based on the material. - The surface finish is slightly rougher, which improves paint adhesion. - By changing the material to SUS430KD, the quality of the material itself does not change significantly, allowing for cost reduction. 【Our Strengths】 - High-precision and high-quality product manufacturing using state-of-the-art machinery (laser-punch combination machines, automatic mold exchange bending machines, etc.). - Provision of high-quality and low-cost products through a consistent production system from design to sheet metal, painting, and assembly. - Adaptation to varied production from small quantities to mass production through the use of 3D CAD and factory IT modernization. - Cost reduction proposals through 70 years of experience and technology, along with VE proposals utilizing 3D CAD.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.