Sheet metal processing of resin film laminated steel plates | Cost reduction by eliminating the painting process
Sheet metal processing using resin film laminated steel plates. The laminated structure of the resin film eliminates the painting process, contributing to a reduction in manufacturing costs for mass-produced items!
In the manufacturing of various machine housings and parts, the painting process that follows sheet metal processing can lead to increased outsourcing costs and longer lead times. This is particularly a significant challenge for mass-produced items, where the number of processes involved in painting and the management of work-in-progress can drive up the unit cost of products. Our company proposes a highly efficient sheet metal processing method using resin film laminated steel plates (Hishimetal) that do not require painting treatment. ■ Benefits of this approach ▼ Application of a structure where a resin film (t0.15) is laminated on the surface of SECC material (t0.8) ▼ Elimination of the painting process after machining, achieving a reduction in painting costs ▼ Precision processing within general tolerances for lot sizes ranging from 1 to 1,000 pieces The cost reduction effect is most pronounced in mass-produced items, and we have achieved up to a 40% cost reduction by switching from conventional painting specifications. ＼ Product examples of sheet metal processing using resin film laminated steel plates and detailed benefits of mass production cost reduction can be downloaded below! ／
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.
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