We propose changing the material to SUS430KD to reduce the cost of deck hardware.
In ship deck hardware, durability and weather resistance are required, while controlling material costs is also an important issue. Particularly for parts intended for painting, the finishing grade of the material surface may be of excessive quality, potentially driving up costs. Our proposed SUS430KD has a slightly rougher surface finish compared to SUS430, which enhances paint adhesion, while being more cost-effective. This allows for cost reduction without significantly changing the quality of the material itself. Changing the material to SUS430KD contributes to improved economic efficiency while maintaining the performance of deck hardware. 【Usage Scenarios】 - Enclosures, frames, and covers for marine deck hardware - Parts intended for painting 【Benefits of Implementation】 - Cost reduction through lower material unit prices - Maintenance and improvement of painting quality due to enhanced paint adhesion - SUS430KD has the same chemical composition as SUS430, allowing for cost reduction while minimizing impact on quality.
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**Features** - SUS430KD is a non-standard product distributed as a "tandem material" with the same chemical composition as SUS430. - It is more cost-effective than SUS430 because it omits the surface finishing process. - A cost reduction of about 10-15% can be expected at the material level. - The surface finish is slightly rougher, which improves paint adhesion. **Our Strengths** We manufacture high-precision and high-quality products using state-of-the-art machinery (laser-punch combination machines, automatic die exchange bending machines, fiber laser robotic welding machines, etc.). We have established a one-stop production system that covers everything from design and material procurement to sheet metal processing, press processing, plating, painting, printing, and assembly, enabling us to offer high-quality products at low prices. Utilizing 3D-CAD and production management systems, we accommodate a wide range of production from small quantities of various types to mass production. Leveraging 70 years of technology and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage, supporting cost reductions through VE proposals.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.
