Introducing a case study that eliminated the painting process and achieved a reduction in lead time!
In the medical device industry, high reliability and quality are required for enclosure manufacturing. In particular, material selection and surface treatment are crucial for protecting precision parts and maintaining a hygienic environment. Traditional painting processes can face challenges such as increased costs, longer lead times, and environmental impact. Our powder coating reduction approach addresses these issues through material changes, achieving cost reduction and shorter lead times. 【Application Scenarios】 - Manufacturing of medical device enclosures - When cost reduction and shorter lead times are required - When aiming to reduce environmental impact 【Effects of Implementation】 - Significant reduction in product costs - Improved production efficiency due to shorter manufacturing lead times - Elimination of concerns about paint peeling, leading to stable product quality - Achieving long-term cost reduction and environmental contribution while keeping initial costs low
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【Features】 - Elimination of the powder coating process due to material change - Reduction in coating costs - Improved production efficiency through shortened manufacturing lead times - No concerns about paint peeling, leading to stable product quality - Contribution to reducing environmental impact 【Our Strengths】 Based on state-of-the-art machinery and 70 years of experience, we have established a consistent production system from design to sheet metal processing, secondary processing, and assembly. With the latest equipment such as laser-punch combination machines and automatic mold exchange bending machines, we provide high-precision and high-quality products. Additionally, through VE proposals utilizing 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods to contribute to our customers' cost reduction. We can accommodate production from small quantities of various types to mass production, supporting diverse and flexible manufacturing.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.
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