To prevent the decline in productivity of the plastic pallet thermal welding process.
Thermo Pro Release
To prevent a decrease in productivity due to the adhesion of PP resin during the thermal welding process of plastic pallets.
Heat sealing (heat plate sealing) is a joining method where the parts of plastic components that need to be bonded are brought into contact with a high-temperature metal plate (heat plate) to temporarily melt the plastic surface, and then pressed together at the melted areas to integrate them. Some plastic pallets made of PP resin (polypropylene resin) are manufactured by integrating the upper and lower parts through heat sealing. The heat plates used in the heat sealing process of these plastic pallets are coated with fluororesin to utilize its property of being "non-stick," which helps prevent melted PP resin from adhering to the surface of the heat plate. However, over time, the fluororesin coating on the heat plate can become scratched or peel off, causing the resin to gradually start sticking. When resin adheres to the surface of the heat plate, the following problems can occur: - The resin is stretched from the adhered areas, compromising the appearance of the product. - Burnt resin that has stuck can mix into the joint area, leading to a decrease in the strength of the joint. - The need to replace the heat plate temporarily halts the production line, resulting in decreased productivity.
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basic information
Our Thermo Pro Release can customize the optimal coating specifications based on your usage environment and the resin materials you use. Additionally, compared to general fluoropolymer coatings, the adhesion between the heating plate and the coating is about three times stronger, making it difficult for the film to peel off and allowing for longer durability. ~Benefits of Introducing Thermo Pro Release~ - Reduced frequency of heating plate replacements, leading to lower re-coating costs for heating plates - Fewer production line stoppages due to heating plate replacements, resulting in improved production efficiency If you have any issues with the thermal welding process, please feel free to consult us.
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Applications/Examples of results
Customers who adopted Thermo Pro Release in their plastic pallet manufacturing lines have successfully extended the coating lifespan to about three times longer compared to conventional methods.
Detailed information
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Heat welding heat plate for PP resin plastic pallets.
Company information
Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.