Flange Corrosion Protection: Belzona 1111 - A repair material with excellent insulation and corrosion resistance.
Super Metal Belzona 1111
Ideal for corrosion prevention on flange mating surfaces. Prevents electrolysis with excellent electrical insulation and restores corroded surfaces. Easy to mix and apply, also suitable for emergency repairs on gasket surfaces.
Due to its excellent electrical insulation properties, it has been widely used as a corrosion prevention measure, particularly between flanges and dissimilar metals. Corroded gasket surfaces can be restored with a high-strength putty that can be machined, preventing leaks and deterioration of equipment. Its simplicity allows anyone to use it easily. 【Features】 ■ Excellent electrical insulation prevents electrolytic corrosion and corrosion at flange mating surfaces. ■ Machinable after curing, allowing for high-precision restoration of flange surfaces. ■ Excellent chemical resistance and corrosion resistance, suitable for environments involving chemicals. ■ Strongly adheres to a wide variety of metals (steel, aluminum, copper, etc.) and can be utilized effectively. [Demo/Sample Distribution] If you would like a demo or sample, please fill out the application with your intended use and conditions in the "Contact Us" section below and send it to us. *Please note that we may decline requests based on certain conditions.
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basic information
[Instructions] □ Surface preparation: Remove rust from the corroded areas of the metal using blasting or grinding, and roughen the surface. □ Degreasing and cleaning: Remove moisture, oil, and dirt using a cleaning agent. □ Mixing: Take the main agent and hardener in the specified mixing ratio on a board made of plastic or similar material and mix thoroughly to avoid color unevenness. □ Application: First, apply to the prepared surface by rubbing it in, then apply until the required thickness is achieved. [Product Information] □ Form: Paste "after mixing" □ Color: Gray □ Packaging: 1 kg "main agent and hardener set", 2 kg "main agent and hardener set" □ Mixing ratio (by weight): main agent 5 : hardener 1 □ Curing time: 20 hours at 25°C [Product Properties] □ Adhesive strength (iron): 19.2 MPa □ Heat resistance: 200°C (dry) □ Shelf life (unopened): 5 years
Price information
Please contact us.
Price range
P2
Delivery Time
P2
Applications/Examples of results
- Piping - Various flanges - Pump casing - Pump parts - Pump impeller - Shaft - Tank - Tank nozzle - Thread - Bearing housing - Engine block
Detailed information
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Pipe repair: Since no flame is required, it can be safely used in areas with less thickness.
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Shaft repair: For small ones, processing can be done using a lathe, and for larger ones, repair is possible using a molding method combined with release agent 9411.
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Flange installation: The flange surface can be easily repaired using a jig.
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When bonding the plate: It can be used as a high-strength adhesive during the bonding of the piping reinforcement plate.
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Pump parts repair: Repairs that require precision, such as the gland section, can be accommodated as machining is possible.
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Company information
430 billion yen What do you think this amount represents? This is the total cost incurred in Japan due to corrosion over the course of one year (as of a 2015 survey). To reduce this enormous cost of corrosion prevention, we at Japan Molecular Services Co., Ltd. provide solutions through the British maintenance product "Belzona." Since our founding in 1980, we have been active as the "unsung hero" of domestic plants. Belzona's products are used by various users in over 120 countries worldwide, supporting the foundation of various infrastructures that are essential for global manufacturing and daily life. We value limited resources and continue to advance with the themes of "challenge" and "trust" to support the creation of a gentle environment for people and the planet.
