It leads to cost reduction through labor hour reduction and a decrease in defects occurring during welding!
We would like to introduce a case study that achieved cost reduction by changing from welding studs to the riveting method. Previously, we used welding studs (stud welding), but the welding process required specialized equipment and skilled workers, which posed challenges in terms of production lead time and costs. We carefully examined the strength and specifications required for the product. As a result, we found that switching to riveting would not cause any issues, and it would lead to cost reduction through reduced man-hours and a decrease in defects occurring during welding, so we decided to make the change. [Case Overview] ■Before - The welding process required specialized equipment and skilled workers, which posed challenges in terms of production lead time and costs. ■After - Switching to riveting posed no issues and led to cost reduction through reduced man-hours and a decrease in defects occurring during welding. *For more details, please download the PDF or feel free to contact us.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.
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