It is possible to switch the solvent recovery and regeneration method from distillation to filtration! This significantly reduces operating costs and CO2 emissions!
This is a groundbreaking and unique technology that uses patented nanofilter elements to separate only organic solvents from process solutions and waste liquids. Compared to distillation methods, energy consumption is reduced by 90%, and investment can typically be recovered in 2 to 3 years. It allows for the regeneration of unused waste solvents while keeping initial costs low, thus reducing the cost of solvent usage. CO2 emissions are also significantly reduced, contributing to corporate social responsibility and enhancing the company's image through the use of green technology. The filter elements are resistant to strong solvents, acids, and alkalis. Examples of compatible organic solvents include: acetone, acetonitrile, DMAc, DMF, DMSO, ethyl acetate, ethanol, hexane, isopropanol, PGME, IPA, methanol, PGME, PGMEA, THF, NMP,....
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basic information
Filter element molecular weight fractions: 200 Da, 300 Da, 500 Da, 900 Da, 2000 Da Filter module (dimensions, effective filtration area, weight, supply flow rate) - φ100mm x 1000mm, 25m2, 18 kg, 5,400–12,600 L/h - φ100mm x 500mm, 10m2, 13 kg, 5,400–12,600 L/h - φ60mm x 1000mm, 8m2, 11 kg, 1,600–3,750 L/h - φ60mm x 500mm, 3m2, 8 kg, 1,600–3,750 L/h - φ45mm x 300mm, 0.8m2, 5 kg, 1,150–2,650 L/h - φ12.5mm x 500mm, 0.2m2, 1 kg, 80–180 L/h - φ12.5mm x 250mm, 0.05m2, 1 kg, 50–90 L/h - φ10mm x 250mm, 0.01m2, 0.8 kg, 50–110 L/h Housing material: SUS316L Operating pressure: 15 bar Maximum allowable pressure: 18 bar Heat resistance temperature: 60℃ pH range: 1–14
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Applications/Examples of results
- Pharmaceutical active ingredient/intermediate manufacturing - Semiconductor manufacturing - Petrochemical processes, petroleum refining processes Other manufacturing sites that use organic solvents and are involved in waste/incineration or distillation recovery
Company information
Matsubo provides services in two business areas: [Industrial Machinery & Information] and [Powder Technology], supported by a [Technical Center] backup system. Breaking away from the confines of a specialized machinery trading company, we have established a comprehensive service system to ensure our customers can use our products with confidence, ranging from consulting prior to implementation, engineering related to installation and localization, to maintenance and proposals for improvements and modifications after installation.
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