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  6. Reduction of defect rates through static electricity and dust prevention | Improvement of productivity in plastic manufacturing

Reduction of defect rates through static electricity and dust prevention | Improvement of productivity in plastic manufacturing

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AirAKI AirULM

last updated:Dec 09, 2025

H. IKEUCHI & CO., LTD.
H. IKEUCHI & CO., LTD.
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The humidification system "AirAKI" controls humidity to reduce the risks of static electricity and fire caused by dryness, improving the working environment and enhancing production efficiency.

The mist-type humidification system "AirAKI" directly sprays water as a fine mist for humidification. The mist is so fine that it does not wet when touched, preventing moisture from affecting products or machinery. By using control equipment in conjunction, it maintains the desired humidity and prevents dryness. It also prevents product defects caused by static electricity, the risk of ignition, and contamination from floating debris. In factories where it has been implemented, there have been improvements such as a speed increase of over 10% in coating machines, a 10% reduction in packaging time at shipment, and a more than 5% increase in the good product rate due to the elimination of dust adhesion. 【Demo Experience Events Ongoing!】 Our sales offices in Tokyo, Osaka, Nagoya, and Fukuoka are holding experience events where you can actually experience the mist. During the experience event, you can try out the dry fog humidifier and learn about the differences from conventional humidifiers and the benefits of implementation. In addition to introducing the latest case studies, you can consult directly with our specialized staff. Participants in the demo experience events have praised it, saying, "They introduced improvement cases with specific numbers." and "By actually touching the mist, I was able to feel the non-wetting mist." *Please feel free to contact us for estimates or custom requests. Phone and online consultations are also available at any time.

    Temperature and Humidity Control
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Reduction of defect rates through static electricity and dust prevention | Improvement of productivity in plastic manufacturing

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  • Free demo experience sessions are currently being held!
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*The spray volume, dimensions, and other specifications vary by model number. For details, please refer to the PDF materials or feel free to contact us.*

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Applications/Examples of results

Static electricity prevention: molding factories, assembly lines, inspection processes, shipping processes Drying measures: humidification of storage areas and work environments Fire prevention: safety measures in coating processes, welding operations, and cutting processes Humidity retention: prevention of changes in resin properties, stabilization of molding conditions Suppression of airborne dust and prevention of debris adhesion (film manufacturing processes, packaging, polishing, and transport areas) Reduction of defect rates: suppression of the effects of static electricity and dust, prevention of appearance defects and foreign matter contamination Improvement of work environment: enhancement of worker comfort and safety

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Reduction of defect rates through static electricity and dust prevention | Improvement of productivity in plastic manufacturing

Reduction of defect rates through static electricity and dust prevention | Improvement of productivity in plastic manufacturing

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H. IKEUCHI & CO., LTD.

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Leveraging our extensive experience and innovative spray technology cultivated over many years, we provide precise and high-performance solutions. With a unique approach that utilizes the power of mist, we support our customers' businesses to contribute to the efficiency of manufacturing sites, optimization of energy, and environmental protection. ■ Examples of Applications 【Electronics】Precision cleaning, etching, developing, humidification/cooling, static electricity prevention 【Pollution Control】Exhaust gas cooling, neutralization/cleaning, defoaming/deodorizing, dust removal, VOC suppression 【Steel & Non-ferrous】Cooling, scale removal, surface treatment, rust prevention 【Food】Cleaning, humidity control/cooling, disinfection, coating, fermentation promotion, moisture prevention 【Paper & Pulp】Cleaning, spraying, defoaming, trimming, wastewater treatment, humidity management 【Vehicles】Pre-paint humidification, cleaning/cooling, air blowing, rust prevention/dust removal 【Textiles】Humidification/cleaning, oiling, static electricity prevention 【Agriculture & Livestock】Watering, disinfection, pest control, germination promotion, temperature and humidity management 【Plastics & Rubber】Cooling, release, surface finishing, molding assistance 【Shipbuilding & Marine】Fire prevention, hull cleaning, corrosion prevention, rust prevention 【Medical & Pharmaceutical】Hygiene management, humidification, disinfection, clean room humidity management 【Mining】Dust suppression, humidity/cooling management, defoaming, etc.

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