Utilizing existing meters as they are 【Instrument Reading × Smart Factory】
Transforming visual inspections into data utilization: A DX solution for meter reading and inspection that leverages existing meters as they are.
The Instrument Reading Image × Tack Smart Factory Cloud is a solution that digitizes and accumulates data by capturing analog meters and digital displays installed on existing equipment with a camera, thereby transforming meter reading and inspection operations into a digital format. It eliminates the need for manual site patrols, visual inspections, and transcription tasks to paper or Excel, achieving accurate data acquisition and automation of anomaly detection. The acquired data can be integrated with the Smart Factory Cloud for trend monitoring, anomaly notifications, and visualization of operational status. 【Features】 - Utilizes existing meters without replacement - Automates visual inspection and recording tasks, reducing manpower - Early detection of anomalies to prevent equipment troubles - Improved reliability for compliance and evidence management It evolves inspection operations from "tasks" to "management and decision-making."
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basic information
- Provisioning method: On-premises + Cloud integration - Target meters: - Analog meters - 7-segment displays - Dot displays - Float type, edge type, rotary/drum type, etc. - Data acquisition method: Camera capture + Image recognition - Acquired data: Numerical data / Image data - Main features: - Automatic recording of meter values - Trend monitoring and anomaly detection - Notifications via email, etc. - Operational Andon display - Integration: Can be integrated with Tack Smart Factory Cloud - Application expansion: Integrated analysis with other sensors and IoT data
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Applications/Examples of results
【Examples of Use】 - Automation of regular meter readings for factory equipment - Efficiency improvement in inspection tasks for remote or hard-to-access areas - Visualization of energy management and equipment status - Prevention of troubles through early detection of abnormal signs 【Implementation Benefits from the Administrator's Perspective】 - Mitigation of labor shortages through reduction of inspection man-hours - Reduction of time from abnormal occurrence to awareness - Strengthening of audit and regulatory compliance through accurate records - Improvement of equipment management levels by utilizing inspection data We will elevate inspection tasks to the next stage while making use of existing equipment.
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Company information
Tack has numerous achievements in global system solutions with 21 overseas companies and 18 domestic companies as part of the Ibiden Group. ■Technical expertise cultivated within the Ibiden Group The Ibiden Group engages in a diverse range of manufacturing, including electronics, ceramics, and building materials. Our company was separated and became independent from the information systems department of Ibiden Corporation, contributing to the systematization of information necessary for the operation of group companies in manufacturing, sales, and accounting. We leverage the business know-how in system integration developed through this experience to provide high-quality systems and solutions. ■Supporting customers' global expansion Utilizing the experience and technology gained from system implementation and global network construction in the Ibiden Group's worldwide expansion, we support the deployment of solutions on a global scale. Additionally, we continue to challenge ourselves to deploy the know-how acquired on-site as cloud services to achieve rapid problem-solving. ◆Solutions eligible for IT implementation subsidies