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  6. [Case Study] Molds (Injection Molding and Aluminum Extrusion) Industry

[Case Study] Molds (Injection Molding and Aluminum Extrusion) Industry

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last updated:Dec 15, 2025

ハイタック Head Office & Factory
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Introducing a case where cooling performance was improved, gas escape was enhanced, and post-processing was reduced!

We would like to introduce a case study of the production of ultra-fine diameter deep hole components used in cooling channels and gas venting within molds in high-temperature environments. In this case, there were challenges due to a high risk of breakage from the ultra-fine diameter and difficulties in ensuring straightness due to the deep holes. However, through our company's efforts, we improved cooling performance and gas venting, resulting in a reduction in post-processing. Our company has many years of experience and advanced technology in the field of deep hole machining and gun drilling. Utilizing advanced gun drilling technology that enables precise deep hole machining, we provide high-quality processing services tailored to our customers' needs. 【Case Overview】 ■ Industry: Molds (Injection Molding, Aluminum Extrusion) ■ Component Information: DAC material, φ2.1×227.1mm, concentricity 0.04mm, inner diameter ±0.01 to 0.02 ■ Challenges: High risk of breakage due to ultra-fine diameter / Difficulty in ensuring straightness due to deep holes ■ Value Provided: Zero breakage with penetration / Achieved concentricity of 0.04mm / High reproducibility in long holes ■ Technical Points: Carbide drill, step feed, hydraulic control, straightness correction *For more details, please download the PDF or feel free to contact us.

    Processing Contract
ハイタック

[Case Study] Molds (Injection Molding and Aluminum Extrusion) Industry

ハイタック ロゴ.png
ハイタック ロゴ.png
  • Related Link - https://www.hi-tak.co.jp/
  • Special site - Product/service details - https://pr.mono.ipros.com/hi-tak/product/

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【Other Case Summary】 ■Quality Control: Inner diameter and depth measurement, exit eccentricity measurement, processing log management ■Lot/Delivery: 1 piece, 2 days response, suitable for small lot prototypes ■Final Results: Improved cooling performance, gas escape improvement, reduced post-processing *For more details, please download the PDF or feel free to contact us.

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High Tack Company Profile for Deep Hole Machining

High Tack Company Profile for Deep Hole Machining

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Manufacturing and processing contract

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HI-TAK Co., Ltd. is a manufacturer offering integrated solutions from gun drilling machine design and manufacturing to contract deep hole processing. We achieved the world's first deep hole processing of φ1.0mm × L/D=400, and also support ultra-small diameter processing from φ0.5mm. Our in-house developed machines feature high rotational precision with built-in servo spindles, and with over 1,000 types of gun drills and custom jigs manufactured in-house, we meet all deep hole processing needs, including difficult-to-cut materials. [Industries Served] Medical device components (implants, surgical instruments), aerospace parts, automotive parts (molds, common rails), machine tool components, semiconductors, oil plants, and new energy sectors [Processing Capabilities] - Ultra-thin wall deep hole processing, small diameter multi-hole processing, and long workpiece processing up to 3,000mm - ISO 9001:2015 certified, registered medical device manufacturer We accept contract processing from a single piece. Please feel free to contact us.

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