[Processing Example] Industrial Machinery (Hydraulic and Cooling Mechanisms) Industry
Introducing examples of achieving stable flow, reduced assembly man-hours, and high reliability!
We would like to introduce a case study on the processing of center holes in long shafts used as oil and cooling passages inside industrial machinery. In this case, there were challenges such as the long, thin diameter being prone to bending and difficulties in internal heat and chip discharge. However, through our company's efforts, we achieved stable flow rates, reduced assembly man-hours, and high reliability. Our company has many years of experience and advanced technology in the field of deep hole processing and gun drilling. Utilizing advanced gun drilling technology that enables precise deep hole processing, we provide high-quality machining services tailored to our customers' needs. 【Case Overview】 ■ Industry: Industrial Machinery (Hydraulic and Cooling Mechanisms) ■ Part Information: DAC material, φ3×351mm, L/D=117, concentricity 0.15 to 0.19mm ■ Challenges: Long, thin diameter prone to bending / Difficulties in internal heat and chip discharge ■ Value Provided: Successful penetration even with L/D over 100 / Achieved exit eccentricity of less than 0.2mm ■ Technical Points: Feed control, high-pressure coolant, tool life monitoring, dedicated deep hole equipment *For more details, please download the PDF or feel free to contact us.
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【Other Case Summary】 ■Quality Control: Straightness measurement, pin gauge testing, endoscopic inspection ■Lot/Delivery: 2 units, short delivery time with dedicated deep hole equipment ■Final Results: Flow stability, reduction of assembly man-hours, high reliability *For more details, please download the PDF or feel free to contact us.
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HI-TAK Co., Ltd. is a manufacturer offering integrated solutions from gun drilling machine design and manufacturing to contract deep hole processing. We achieved the world's first deep hole processing of φ1.0mm × L/D=400, and also support ultra-small diameter processing from φ0.5mm. Our in-house developed machines feature high rotational precision with built-in servo spindles, and with over 1,000 types of gun drills and custom jigs manufactured in-house, we meet all deep hole processing needs, including difficult-to-cut materials. [Industries Served] Medical device components (implants, surgical instruments), aerospace parts, automotive parts (molds, common rails), machine tool components, semiconductors, oil plants, and new energy sectors [Processing Capabilities] - Ultra-thin wall deep hole processing, small diameter multi-hole processing, and long workpiece processing up to 3,000mm - ISO 9001:2015 certified, registered medical device manufacturer We accept contract processing from a single piece. Please feel free to contact us.


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