Methods for Utilizing Power Sensors to Reduce Electricity Consumption in Steelmaking
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Visualizing the power consumption of steel furnaces with IoT power sensors that require no installation.
In the steel industry, improving energy efficiency is a crucial challenge in furnace management. The power consumption of furnaces is significant, and optimizing electricity usage directly leads to cost reduction. SIRC's IoT power sensor unit provides detailed insights into the power usage of furnaces, contributing to operational optimization by reducing waste. This document explains how to achieve visibility of power usage, leading to energy savings, carbon neutrality, and increased productivity. 【Usage Scenarios】 - Real-time monitoring of furnace power usage - Linking equipment operational status with power consumption - Identifying equipment with high power usage - Measuring the effects of inverter implementation 【Benefits of Implementation】 - Reduction in power consumption - Improvement in equipment operational efficiency - Contribution to energy savings - Cost reduction
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【Features】 - Real-time visualization of power through cloud integration - IoT power sensor unit that can be installed in 15 seconds without electrical work - Power reduction methods approached from three perspectives: "stop," "reduce," and "change" - High-precision power measurement using a new method (SIRC method) that accurately measures power factor - Comparison before and after maintenance and prediction of the effects of inverterization 【Our Strengths】 SIRC Co., Ltd. is a startup company originating from Osaka City University that develops DX solutions and products utilizing sensing technology. We closely address on-site challenges and provide optimal solutions.
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SIRC Corporation provides IoT sensors that can be retrofitted to existing equipment without large-scale construction for factories and plants. The main products include the "IoT Power Sensor Unit," which allows for easy measurement of power consumption for each piece of equipment and can be installed in about 15 seconds, and the "IoT Angle Sensor Unit," which can convert existing analog meters into IoT devices. Additionally, SIRC has developed its own cloud service, "SIRC Cloud," to visualize this data and support centralized management of on-site data. SIRC supports "on-site DX" that can be initiated while valuing and making the most of existing equipment.
