[Processing Example] Achieving Cost Reduction and High Precision through Integrated Mold Processing
By integrating conventional processes, we achieve remarkable efficiency! Meeting the needs of a wide range of industrial sectors.
Our company solves the challenges of balancing mold manufacturing costs and processing accuracy in the manufacturing industry through integrated processing using custom molds, achieving high-quality and cost-effective sheet metal processing. With integrated processing technology utilizing custom molds, we realize sheet metal processing that balances high precision and low cost. Our flexible and consistent production system meets diverse industrial needs and addresses our customers' manufacturing challenges. We can also accommodate special shapes and processing, so please feel free to consult with us. [The Secrets of Custom Molds] - Simultaneous execution of punching and forming processes - Bending in the center and forming on both sides in a single step - Significant reduction in setup time and number of processes *For more details, please download the PDF or feel free to contact us.
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【Our Strengths】 ■ Materials: Capable of handling a variety of materials, primarily stainless steel ■ Lot Size: Accommodates a wide range of production quantities from 1 to 100 pieces ■ Precision: Achieves high-precision machining within general tolerance ranges ■ Smooth production with minimized losses between processes ■ Maintenance of high product quality through centralized quality control ■ Reduction of lead times and realization of flexible production planning *For more details, please download the PDF or feel free to contact us.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.
