[Processing Example] Nutsert: Improvement of Product Strength and Production Efficiency
Achieved through insert processing! An excellent solution that simultaneously realizes product lightweighting and strength enhancement.
Nutsart is a technology for inserting embedded tap holes into products with weak material strength. Our company utilizes this technology to achieve high strength even with lightweight materials such as aluminum, contributing to improved product quality. It is used in various industrial fields, including medical devices, semiconductor-related equipment, and information communication devices. In particular, in the increasingly compact information communication devices, the structural design of the housing is crucial, and the adoption of Nutsart enables the realization of both lightweight and strength. 【Case Overview】 ■ Material: Aluminum ■ Lot: 1 to 100 pieces ■ Precision: Less than 1/1000mm *For more details, please download the PDF or feel free to contact us.
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【Features of Nutsert】 ■ Strength reinforcement with metal inserts ■ Overcomes the weaknesses of lightweight materials like aluminum ■ Press-fit design allows for screw fastening from the opposite side ■ Suitable for cases where welding nuts or tapping is difficult *For more details, please download the PDF or feel free to contact us.
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For more details, please download the PDF or feel free to contact us.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.
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