Precision dimension control using ultra-hard alloy micro diameter pin gauges for molds.
Ultra-small diameter pin gauge
For dimension management of molds. Achieving high-precision measurement with pin gauges thinner than a hair.
In the mold industry, precise management of dimensions that affect product quality is essential. Especially for mold components that require micron-level accuracy, even slight dimensional errors can lead to product defects or performance degradation. Ultra-hard alloy micro-diameter pin gauges provide high-precision measurements to address these challenges. With pin gauges thinner than a human hair, they accurately measure the fine dimensions of mold components, supporting the production of high-quality products. 【Usage Scenarios】 - Dimensional inspection of mold components - Dimensional measurement of molded products - Accuracy verification during mold manufacturing 【Benefits of Implementation】 - Improved product quality - Reduction of defective products - Extension of mold lifespan
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basic information
**Features** - Ultra-precision finishing with an outer diameter tolerance of ±0.5μm - Excellent wear resistance and strength, ensuring stable measurements over the long term - Capable of handling production from a minimum lot of 1 piece to mass production - Custom specifications available **Our Strengths** - Fine precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Processing capability: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces every month - Material procurement: Direct procurement of materials from almost all domestic carbide manufacturers is possible. Additionally, materials can be procured from European manufacturers as well as Asian manufacturers in Taiwan, China, and South Korea. Fine ceramics can also be handled from material procurement to processing in one go. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.
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Applications/Examples of results
【Applications】 - Medical field: Measurement of catheter components and plunger in dialysis machines - Semiconductor field: Verification of positioning for chips and substrates - Energy field: Accuracy verification of fuel cell components - Research applications: Evaluation of microfluidic devices and microfabrication
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Company information
Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.
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