Ultra-hard alloy ultra-small diameter pin gauge for aerospace applications
Ultra-small diameter pin gauge
Contributing to micron-level precision management in the aerospace field.
In the aerospace industry, precise dimension management of components is essential to ensure product safety and performance. Particularly in areas requiring high accuracy, such as aircraft engines and control systems, measurements at the micron level are crucial. Even slight deviations in dimensions can lead to serious accidents, so reliable measurements are necessary. Ultra-hard alloy micro-diameter pin gauges support micron-level precision management in the aerospace field. 【Application Scenarios】 - Dimension measurement of aircraft components - Accuracy verification of satellite components - Inspection of rocket engine parts 【Benefits of Implementation】 - Improved product quality through high-precision measurements - Reduced product defect rates - Ensured safety
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basic information
【Features】 - Ultra-precise finishing with an outer diameter tolerance of ±0.5μm - Excellent wear resistance and strength, ensuring stable measurements over the long term - Capable of handling production from a minimum lot of 1 piece to mass production - Flexible support for research and development projects with custom specifications - Extremely small diameters ranging from 0.01 to 0.099mm 【Our Strengths】 - Fine precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Processing capability: Currently receiving orders from a minimum lot of 1 piece to tens of thousands of pieces monthly - Material procurement: Direct procurement of materials from almost all domestic carbide manufacturers is possible. Additionally, materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea can also be procured. Fine ceramics can be handled comprehensively from material procurement to processing - Inspection guarantee system: ISO9001 certified, calibration certificates for measuring instruments can be issued upon request
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Applications/Examples of results
[Applications] - Medical field: Measurement of catheter components and plunger in dialysis machines - Semiconductor field: Positioning verification of chips and substrates - Energy field: Precision verification of fuel cell components - Research applications: Evaluation of microfluidic devices and microfabrication
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Company information
Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.
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