We will solve the issues of precision uncertainty, insufficient takt time, and rework in precision connector assembly with a dedicated assembly process unit.
Are you facing any of these issues in the assembly process of precision connectors? - The accuracy of terminal insertion and press-fitting varies depending on the operator. - Manual work is approaching its limit in terms of cycle time. - Defects are found during post-assembly inspection, leading to an increase in rework. - You want to automate, but you don't know where to start. We at Mizushima Machine Design will automate that process with our "assembly process dedicated unit." Mizushima Machine Design Co., Ltd. designs and manufactures dedicated units specifically for the assembly process of precision connectors, including FPC connectors. Our assembly units are not designed to simply replace manual assembly tasks; instead, we aim to stabilize the process by organizing the reasons for variation and identifying where stress occurs. By combining mechanisms, jigs, and controls for processes such as terminal insertion, press-fitting, fitting, and positioning into a unit, we achieve: - Stability of accuracy that was difficult to achieve manually - Stability and improvement of cycle time - Reduction of defects and rework after assembly.
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basic information
【Positioning】 Positioning of the assembly unit This product is not a full-line system. - First, we want to stabilize just the assembly process. - It is difficult to implement a full line all at once. - We want to proceed gradually with an eye toward future automation and line integration. This is a "unit that serves as the entry point for process improvement" aimed at such sites. It can be introduced as a standalone system or incorporated as one process in a future production line of "supply → assembly → inspection → packaging." 【Features】 - Assembly unit dedicated to precision connectors - Supports terminal insertion, pressing, fitting, and positioning - Precise positioning and stable pressing operation - Design allows for integration with inspection processes (presence/absence, positioning) - Compatible with additions and updates to existing lines - Designed with consideration for future process expansion and line integration.
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Applications/Examples of results
Applications - Terminal insertion and press-fitting process for FPC connectors - Assembly process for precision connectors for electronic devices - Automation and semi-automation of assembly processes that were primarily manual - Improvement of assembly processes in existing lines
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Company information
Since our establishment in 1978, we have consistently engaged in the design and manufacturing of machinery related to electronic components. In recent years, the industrial sector has seen an increasing demand for labor-saving solutions due to the advancement of factory automation, coupled with the high-tech evolution of industrial technology, which daily requires new creativity in the mother machine field. Our company is committed to always starting from user needs and responding with comprehensive proposals that encompass everything from software to hardware. Moving forward, we intend to work hand in hand with our customers and the community, valuing the three "WA" concepts of harmony, dialogue, and connection, and to challenge the infinite possibilities of electronics with flexible thinking. We sincerely ask for your continued support and encouragement.
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