Processing examples of MT stainless steel plates | Laser processing for double-walled shapes
■Overview of Processing Example Product Name: MT Plate Stainless Steel Decorative Plate (Two-Part Shape) Dimensions: 250φ × 110φ This processing example is a decorative plate made of stainless steel that covers the piping penetration areas in walls and floors. To allow for retrofitting even after the piping has been installed, a two-part structure with a circular shape has been adopted. The client’s industry is related to building equipment and plumbing construction. In the construction site, both ease of installation without removing the piping and aesthetic finish were required. The features of this product include retrofitting capability due to the two-part structure and a shape accuracy that minimizes the visibility of gaps and steps after installation. Laser processing was used as the processing method. Non-contact processing allows for high-precision machining of the straight and arc sections of the split surfaces, reducing discomfort during assembly. As a result, this leads to improved workability and stabilization of appearance quality.
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■Product Features ●MT Plate Stainless This is a stainless steel decorative plate that conceals pipe penetration holes in walls and floors. Due to its split structure, it can be easily retrofitted even when pipes are already in place. The back is adhesive, allowing for simple installation by peeling off the release paper and sticking it on. The beautiful luster and texture unique to stainless steel bring a sense of luxury and cleanliness around the piping. ■Processing Method This is a machine tool developed for applications that perform machining impossible with conventional cutting tools or blades by cutting and slicing metal and resin with laser light. Since it processes without contact, the material does not deform due to stress or pressure during processing. By linking with image processing software and directly transferring data to the processing machine, the need for creating molds or casts, which was previously necessary, is eliminated, enabling processing of a wide variety of products.
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■Q&A Q. Can it be installed even with existing piping in place? A. Yes. Due to the double-layer structure, it can be retrofitted without removing existing piping. Q. Will the appearance be neat even with a split shape? A. Thanks to laser processing ensuring precision at the split surfaces, the appearance will remain seamless after application. Q. Is it possible to manufacture in small lots? A. Yes. Since we use a processing method that does not require molds, we can accommodate prototypes and small lots. ■Daiko's Capability At Daiko, we handle various metal plate processing, including MT plate stainless steel, from shape consideration to processing method proposals. We can also provide design consultations considering construction conditions such as double-layer structures and retrofitting applications. We are flexible in accommodating prototypes, small lots, and custom shapes, so please feel free to consult with us.
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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
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