[For Furniture Manufacturing] Solving 'Part Orientation' Mistakes with Video
Custom-made training video
Video training for new employees in the furniture manufacturing industry to reduce assembly mistakes.
In the furniture manufacturing industry, precise assembly is essential to ensure product quality and safety. Particularly, new employees are prone to making mistakes with the orientation and arrangement of parts, which can lead to defective products and decreased work efficiency. LinkStudio's educational videos use actual part footage to visualize "why that orientation" is necessary, creating a state where new employees can "understand by seeing," thereby contributing to the prevention of recurring mistakes. 【Usage Scenarios】 - Training for new employees in furniture manufacturing factories - Reduction of mistakes in the assembly process - Improvement of the ability to compare blueprints with actual products 【Effects of Implementation】 - Decrease in defective product rates due to reduced assembly mistakes - Early development of new employees as effective contributors - Realization of a safe working environment
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【Features】 - Video materials comparing correct and incorrect installation examples - Supplementing "why this direction" with diagrams of force transmission and positional relationships - Developing the ability to "cross-reference" drawings with actual objects through video - A combination of visually easy-to-understand animations and live-action footage - Multilingual support (Japanese, Vietnamese, Chinese, English) 【Our Strengths】 LinkStudio Inc. specializes in producing educational videos for the manufacturing industry. With over 3,000 production achievements and high customer ratings, we contribute to reducing the educational burden on the field, standardization, and improving safety.
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Implementation Steps | How to Embed "Avoiding Orientation Errors" Education in the Workplace STEP 1 | Extract patterns of commonly mistaken parts and installation directions Focus particularly on "parts that look similar" and "symmetrical parts." STEP 2 | Capture and visualize examples of incorrect installations alongside correct procedures By showing the "differences" and "reasons" in the video, both understanding and memory are reinforced. STEP 3 | Incorporate the videos into OJT and pre-work reminders Establish a system in the workplace that allows for quick verification, enabling repetitive learning.
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P3
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Applications/Examples of results
Introduction of Success Case | Significant Reduction in Installation Direction Errors, No Need for Reconfirmation in Inspections At a certain automotive parts manufacturer, there were frequent occurrences of incorrect orientations of engine intake components. This was particularly common in processes handled by new employees, where mistakes persisted despite claims of "doing it according to the drawings." To address this, a comparative video reproducing correct and incorrect patterns of the parts was introduced. As a result of making the video accessible on smartphones during on-the-job training: ● Installation errors decreased by over 70% in three months ● The habit of "checking while looking at the drawings" became established among new employees ● The need for "reassembly" in the inspection process was almost eliminated By focusing on "understanding the reasons for the orientation" rather than just "memorizing the orientation," the quality of training and workplace safety were both achieved.
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| Model number | overview |
|---|---|
| How to create video materials that cultivate "directional judgment" 1️⃣ | Show NG examples and correct examples alternately to make the differences clear. |
| How to create video materials that cultivate "judgment skills for direction" 2️⃣ | Supplement with video and explanation on what happens when force is applied in this state. |
| How to create video materials that cultivate "judgment skills in orientation" 3️⃣ | Show how the notes on the drawing correspond to the actual parts simultaneously. |
| How to create video teaching materials that cultivate "judgment skills in orientation" 4️⃣ | Combining live-action and animation to visually establish the concept of "orientation." |
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Company information
LinkStudio Co., Ltd. is an animation production company specializing in the creation of training and educational videos for the manufacturing industry. We have numerous achievements on platforms such as Coconala, with **over 3,000 productions and an average rating of 4.9 out of 5**, receiving high praise. Through multilingual support and custom training design, we contribute to reducing the educational burden on the field, standardization, and improving safety.
