Video to Prevent Incorrect Orientation of Parts for Toy Manufacturing
Custom-made training video
Preventing "I thought I was right"! New employee training in toy manufacturing through video.
In the toy manufacturing field, precise assembly of parts is essential to maintain product quality. In particular, new staff are prone to making mistakes with the orientation of parts, which can lead to the occurrence of defective products. The difficulty in matching drawings with actual items and the tendency to proceed with work based on intuition are also contributing factors to the problem. LinkStudio's educational videos aim to visualize "why this orientation" using actual part footage, creating a state where new staff can "understand by seeing." 【Usage Scenarios】 * Toy assembly processes * New employee training * Reducing mistakes in quality control 【Effects of Implementation】 * Reduction of assembly errors * Improvement in quality * Shortening of training time
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**Features** * Video materials comparing correct and incorrect installation examples * Supplementing "why this direction" with diagrams of force transmission and positional relationships * Developing the ability to "cross-reference" drawings with actual objects through video * A combination of visually understandable animations and live-action footage * Visualization of educational effectiveness through post-video tests **Our Strengths** LinkStudio Inc. specializes in producing training and educational videos for the manufacturing industry. We boast over 3,000 production achievements and high customer ratings, contributing to the reduction of educational burdens, standardization, and improved safety on-site through multilingual support and custom training design.
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Implementation Steps | How to Embed "Avoiding Orientation Mistakes" Education in the Workplace STEP 1 | Extract patterns of commonly mistaken parts and installation directions Focus particularly on "parts that look similar" and "symmetrical parts." STEP 2 | Capture and visualize examples of incorrect installations alongside correct procedures By showing the "differences" and "reasons" in the video, both understanding and memory will be reinforced. STEP 3 | Incorporate the video into OJT and pre-work reminders Establish a system in the workplace that allows for quick verification, enabling repetitive learning.
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P3
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Applications/Examples of results
Introduction of Success Case | Significant Reduction in Installation Direction Errors, No Need for Reconfirmation in Inspections At a certain automotive parts manufacturer, there were frequent occurrences of incorrect orientations of engine intake components. Especially in processes handled by new employees, there were many cases where mistakes remained despite claims of "doing it according to the drawings." In response, a comparative video reproducing correct and incorrect patterns of the parts was introduced. As a result of making the video accessible on smartphones during on-the-job training: ● Installation errors decreased by over 70% in three months ● The habit of "checking while looking at the drawings" became established among new employees ● "Reassembly" in the inspection process became almost zero By focusing on "understanding the reasons for the orientation" rather than just "memorizing the orientation," the quality of education and the safety of the workplace were both achieved.
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| Model number | overview |
|---|---|
| How to create video materials that cultivate "directional judgment" 1️⃣ | Show NG examples and correct examples alternately to make the differences clear. |
| How to create video teaching materials that cultivate "judgment skills in orientation" 2️⃣ | Supplement with video and explanation on what happens when force is applied in this state. |
| How to create video materials that cultivate "judgment skills in orientation" 3️⃣ | Show how the notes on the drawing correspond to the actual parts simultaneously. |
| How to create video materials that cultivate "judgment skills in orientation" 4️⃣ | Combining live-action and animation to visually establish the concept of "orientation." |
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Company information
LinkStudio Co., Ltd. is an animation production company specializing in the creation of training and educational videos for the manufacturing industry. We have numerous achievements on platforms such as Coconala, with **over 3,000 productions and an average rating of 4.9 out of 5**, receiving high praise. Through multilingual support and custom training design, we contribute to reducing the educational burden on the field, standardization, and improving safety.
