We achieve high-level wear resistance and seizure resistance stably in aluminum cylinders exposed to harsh conditions.
To dramatically improve the sliding performance of aluminum alloys, the "PNT plating," which disperses high-hardness SiC in a nickel base, achieves a high level of wear resistance and seizure resistance stably in aluminum cylinders used in motorcycle and automobile racing exposed to harsh conditions, when combined with honing processes. ■Features Consists of electrolytic nickel plating and dispersed SiC particles within it. The plating layer with finely dispersed ultra-hard SiC ceramics has excellent wear resistance. By using a zinc replacement method for pretreatment, it has excellent adhesion and does not produce peeling defects. Mass production on an industrial scale is possible. Areas that dislike etching due to pretreatment can be masked with dedicated paints, tapes, or jigs. The film-forming target is mainly the inner diameter of aluminum materials (liners, cylinders, blocks, etc.). ■Quality Establishes a composite plating film that disperses SiC in a nickel base to dramatically improve the sliding performance of aluminum alloys. Standard honing or plateau honing can be selected. Widely applicable from single-cylinder cylinders to multi-cylinder engine blocks. Typically, the inner diameter dimensions are managed within a width of 15μm, and the surface roughness is controlled with a maximum height of 1 to 6.3μm.
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basic information
■Structure Material being processed: Aluminum alloy Base layer: Undercoating layer Plating layer: Nickel plating layer + SiC (2500 mHv)… SiC is managed with a particle size of 10μm or less Surface layer: Oil pit ■Standard Process Pre-treatment: Degreasing and zinc replacement Plating: Undercoating plating and dispersion plating Inspection: Quality confirmation such as dimensional tolerances Honing: Inner diameter adjustment
Price information
The required quality varies depending on the processing process, so please feel free to contact us. *One of our strengths is that we have both the raw materials chemical division and the equipment plant division within the same company, providing an environment where we can carry out the entire process in-house, enabling us to offer attractive proposals for cost reduction.
Delivery Time
※The requirements for quality and processing may vary, so please feel free to contact us. Additionally, by utilizing the network of our related group companies, we can also improve delivery times through outsourcing at the nearest location.
Applications/Examples of results
■Representative applicable materials Low-pressure cast products (such as AC4B) Alloys for extrusion (such as A4032, A6061) Duralumin-based aluminum alloys
Line up(1)
| Model number | overview |
|---|---|
| PNT process | Ni-SiC dispersed composite plating + honing process |
catalog(2)
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The pursuit of cutting-edge technology is, at the same time, an effort to minimize the burden on the natural environment to the utmost. Our technology plays a vital role in the manufacturing process to enable coexistence with the creatures that inhabit the beautiful oceans, rivers, and mountains of this Earth. With a commitment to ecology, we, as pioneers in thermal science, are promoting the development of high-value-added products that pursue specialties such as technologies for improving mechanical functions aimed at developing pollution-free vehicles. Furthermore, through proactive business development, including multifaceted management expansion and entry into new fields of competitive product technology, we are working to stabilize our management foundation. Additionally, through technological partnerships with top leaders who possess world-class technology, we are accumulating a new sense of the era and advanced technological capabilities, earning strong trust from users around the world.



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