Nearline-PM for Aerospace
Wireless Network Vibration Sensor System "NearLine-PM" [Enables proactive measures before failure by predicting equipment anomalies]
Support quality control of aerospace components with vibration sensors.
In the aerospace industry, the quality of components affects safety and performance. Particularly for parts subjected to vibration and stress, even minor anomalies can lead to serious accidents. Nearline-PM supports quality management by detecting initial anomalies in components through vibration measurement and analysis. It requires no wiring and is easy to retrofit, allowing for flexible integration into existing inspection systems. 【Usage Scenarios】 * Vibration inspection of aircraft components * Anomaly detection in engine parts * Quality management on the manufacturing line 【Benefits of Implementation】 * Improved quality through early detection of component anomalies * Cost reduction through planned maintenance * Streamlined inspection processes
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basic information
**Features** * Utilizes battery-operated wireless sensors, eliminating the need for wiring work * High-frequency compatibility (17kHz) for detecting initial abnormalities in bearings * Compact sensor design with a long battery life of approximately 5 years * Easy operation and diagnostics through a dedicated app * Can be retrofitted, making it suitable for small-scale starts **Our Strengths** Asahi Kasei Engineering Corporation provides comprehensive engineering services from design and construction to maintenance. We support our customers' quality management through the development of diagnostic equipment utilizing digital technology. Our company is characterized not only by our introduction of vibration sensors but also by the involvement of engineers who have hands-on experience in vibration diagnostics, providing support based on how equipment is used and common points of confusion. In recent years, we have also started vibration monitoring and diagnostic services for ships, with engineers holding ISO 18436-compliant vibration diagnostic qualifications. We hope to be a presence that you remember when questions arise, such as: "How should I consider this case?" "Is the current monitoring method sufficient?"
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Applications/Examples of results
**[Implementation Results]** We have implemented our solutions in over 300 locations across various industries, including chemicals, power, automotive, steel, semiconductors, paper, food, shipbuilding, and maritime. **[Challenges and Background Before Implementation]** Customers facing issues such as sudden unexpected failures of rotating equipment (motors, pumps, fans, etc.) that lead to manufacturing line stoppages and infrastructure service interruptions have adopted our solutions. - Difficulty in predicting unexpected failures - Dependence on specific individuals for maintenance tasks - Increase in inspection workload - Difficulty in introducing wired sensors (installation, cost) - Significant impact from sudden equipment shutdowns **[Implementation Effects]** - Predicting unexpected equipment failures has become possible through trend monitoring. - Standardization of normal/abnormal equipment judgment has been achieved through quantitative management of vibration data. - The automatic measurement system has reduced inspection workload, contributing to increased productivity. - The small, wireless sensors allowed for a small-scale start in installation. - High-frequency measurements have enabled the detection of initial abnormalities in bearings, allowing for planned maintenance responses. *For more details, please download the PDF document or feel free to contact us.*
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Company information
Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.
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