旭化成エンジニアリング Product Lineup

In manufacturing production lines, the stable operation of equipment is directly linked to production efficiency. In particular, issues with high-voltage and extra-high-voltage cables responsible for power supply, as well as high-voltage motors and generators that drive production equipment, can lead to unexpected production stoppages, resulting in significant losses. To maintain the health of this equipment and ensure stable production activities, early detection of abnormalities and appropriate maintenance are essential. Our cable diagnostic service addresses these challenges and supports the stable operation of production lines. ## Use Cases * Monitoring the insulation condition of high-voltage and extra-high-voltage cables in production lines * Remaining life diagnosis of high-voltage motors and generators and development of maintenance plans * Reducing the risk of production stoppages due to equipment troubles ## Benefits of Implementation * Improved operational rates by reducing unexpected production stoppages * Extended equipment lifespan through planned maintenance * Development of more accurate maintenance and renewal plans based on diagnostic data

• Substation equipment
• Other inspection equipment and devices
• Contract Inspection

In the logistics industry, especially in environments where temperature control is required, the stable operation of equipment is extremely important. Malfunctions in cables, motors, and generators that supply power to refrigeration and freezing equipment or conveyor lines can lead to a halt in temperature management, potentially resulting in product loss and operational shutdowns. To mitigate these risks and maintain stable operations, detailed preemptive equipment diagnostics are essential. Our cable diagnostic service addresses these challenges. 【Usage Scenarios】 - Warehouses and distribution centers where temperature management is crucial - Power supply cables for refrigeration and freezing equipment - Motors and generators for conveyor lines - Reducing the risk of product loss due to unexpected shutdowns 【Benefits of Implementation】 - Reduction of unexpected equipment shutdowns - Maintenance of product quality through stabilized temperature management - Minimization of downtime through planned maintenance - Estimation of equipment lifespan and formulation of appropriate renewal plans

• Substation equipment
• Other inspection equipment and devices
• Contract Inspection

In the IT and data center industry, the reliability of power supply infrastructure is essential for the stable operation of the entire system and the continuous provision of services. In particular, the insulation condition of high-voltage and extra-high-voltage cables, as well as motors and generators, which are the heart of the data center, is extremely important for preventing unexpected shutdowns and maintaining operational efficiency. Failing to notice signs of malfunction can lead to the risk of large-scale system outages or data loss. Our cable diagnostic service helps reduce these risks and supports the stable operation of IT and data centers. 【Use Cases】 - Monitoring the insulation condition of power supply cables in data centers - Understanding the condition of high-voltage motors and generators that support servers, storage, and network equipment - Reducing the risk of unexpected system shutdowns 【Benefits of Implementation】 - Reduction of unexpected shutdowns through planned maintenance - Development of appropriate renewal plans based on estimated equipment lifespan - Improvement of operational efficiency and assurance of service continuity

• Substation equipment
• Other inspection equipment and devices
• Contract Inspection

In the field of medical and biotechnology, environmental control requires precise temperature and humidity management, along with stable operation of associated equipment. Particularly in critical processes such as cultivation and storage, unexpected equipment failures can impact research outcomes and product quality. Therefore, maintaining equipment reliability and ensuring a stable environment is essential. Our cable diagnostic service supports stable equipment operation and reduces the risk of unexpected shutdowns. 【Usage Scenarios】 - Inspection of power cables for cell culture and storage equipment - Cable diagnostics for air conditioning and ventilation systems in clean rooms - Verification of the integrity of control system cables for bioreactors 【Benefits of Implementation】 - Reduction of the risk of unexpected shutdowns in environmental control equipment - Stabilization of research and production activities - Optimization of equipment maintenance plans

• Substation equipment
• Other inspection equipment and devices
• Contract Inspection

In water treatment facilities, the reliability of electrical equipment is essential for stable operation. In particular, cables and motors used in high-humidity environments are at a higher risk of corrosion and insulation deterioration, and unexpected shutdowns can lead to reduced processing capacity and damage to the equipment. It is important to mitigate these risks and carry out continuous equipment maintenance. Our cable diagnostic service addresses these challenges and supports the stable operation of water treatment facilities. 【Usage Scenarios】 - Insulation diagnostics for high-voltage motors and generators - Insulation diagnostics for ultra-high and high-voltage cables connected to distribution boards and control panels - Preventive maintenance of electrical equipment throughout the water treatment plant 【Benefits of Implementation】 - Reduction of the risk of unexpected equipment shutdowns - Cost savings through optimization of maintenance planning - Support for estimating equipment lifespan and planned updates - Maintenance of stable operation of the water treatment process

• Substation equipment
• Other inspection equipment and devices
• Contract Inspection

In land-based aquaculture facilities, the stoppage of rotating equipment such as circulation pumps, blowers, and mixers can lead to a deterioration of the rearing environment and production losses. The MD-330 measures vibration data on-site and visualizes changes in equipment condition. By adding vibration trend management to regular inspections, it can capture signs of abnormalities early and assist in planned maintenance. Its one-handed operation, easy-to-read display, and waterproof and dustproof design make it suitable for measurements during site patrols.

• Substation equipment
• Other inspection equipment and devices
• Contract Inspection

- Unable to notice changes in abnormal sounds or vibrations - Can obtain numerical values but uncertain in judgment - Inspections depend on the experience of the person in charge The MD-330 is a portable vibration meter that connects not only the "measurement" of vibrations but also the understanding of the condition to the next action. ■ Vibration diagnosis that does not overlook machine abnormalities Abnormalities in equipment manifest as changes in vibrations. The MD-330 easily measures vibration data such as acceleration and velocity, allowing for real-time understanding of changes in equipment condition. By capturing the "signs" of abnormalities early, it helps reduce the risk of unexpected shutdowns. ■ From measurement to the next action The MD-330 enables understanding of equipment condition based on vibration values, clarifying the necessary responses: - Normal → Continue operation - Mild abnormality → Regular monitoring - Caution → Inspection plan - Abnormal → Early inspection and maintenance It does not end with measurement but realizes "inspections that lead to action." ■ Improve decision-making speed on-site Conventional: "Is there a problem with this value?" and hesitating → Takes time to make a judgment MD-330: Measurement → Apply to condition guidelines → Make a judgment on the spot → Move to the next equipment It balances the speed and accuracy of inspections.

• Vibration Inspection
• Vibration Monitoring
• Vibration Testing

In the pharmaceutical industry, the stable operation of manufacturing equipment and the maintenance of product quality are extremely important. Abnormal vibrations in equipment can directly lead to production line stoppages and a decline in product quality. It is essential to detect even minor changes in vibrations without missing them, to identify abnormalities early, and to carry out appropriate maintenance in order to maintain stable production and high quality. Our portable vibration meter MD-330 visualizes the vibration condition in numerical form, enabling anyone to conduct equipment diagnostics based on the same standards. 【Usage Scenarios】 - Equipment inspection of manufacturing lines - Vibration monitoring for quality control - Early detection of signs of abnormalities - Standardization of inspection quality 【Benefits of Implementation】 - Reduction of production losses by preventing equipment troubles - Stabilization of product quality - Achieving uniform inspection quality that does not depend on the skills of maintenance personnel - Easy understanding of equipment condition even for junior staff

• Vibration Inspection
• Vibration Monitoring
• DC Motor

In the mining industry, the stable operation of mining equipment is directly linked to productivity, making accurate and rapid vibration diagnostics essential. However, traditional vibration diagnostics often rely on experience and intuition, leading to variability in judgment among personnel and taking time to train younger staff. This can result in decreased inspection quality and an increased risk of unexpected equipment shutdowns. The MD-330 is a portable vibration meter that visualizes vibration conditions numerically, allowing even those without specialized knowledge to conduct equipment diagnostics for mining machinery based on the same standards. This transforms the "tacit knowledge" of the field into "explicit knowledge," achieving standardization of inspection tasks and quality improvement. 【Usage Scenarios】 - Regular inspections of mining equipment - Early detection of abnormal signs - Maintaining uniform maintenance levels across multiple locations - Establishing a system where younger staff can conduct inspections 【Benefits of Implementation】 - Elimination of variability in inspection quality and improvement of diagnostic accuracy - Standardization of judgment criteria among personnel, leading to reliable data acquisition - Early development of younger staff and reduction of the burden on veteran personnel - Reduction of the risk of unexpected equipment shutdowns through enhanced predictive maintenance

• Vibration Inspection
• Vibration Monitoring
• DC Motor

In the maintenance of ship engines, accurate understanding of vibration conditions is essential to maintain stable operation of equipment. Particularly in vessels that operate for long periods or in harsh environments, abnormal vibrations can lead to serious problems. However, traditional vibration diagnostics often rely on experience and intuition, leading to variability in judgments among personnel and taking time to train young operators. Our portable vibration meter MD-330 allows for the visualization of vibration conditions in numerical form, enabling anyone to conduct equipment diagnostics based on the same standards. 【Usage Scenarios】 - Regular vibration inspections in the engine room - Detection of unusual noises or abnormal vibrations - Simplified equipment diagnostics in remote locations - Establishment of inspection systems by young operators 【Benefits of Implementation】 - Objective judgments through quantitative understanding of vibrations - Reduction of variability in inspection quality - Standardization of judgment criteria among personnel - Standardization of equipment maintenance operations

• Vibration Inspection
• Vibration Monitoring
• DC Motor

In the energy industry, particularly in generator monitoring, accurate understanding of equipment conditions is required to ensure stable operation and prevent unexpected shutdowns. The vibration of generators is an important indicator that shows signs of internal abnormalities or deterioration, but diagnosis often relies on experienced personnel, which can lead to variability in judgment and a burden on training younger staff. These challenges can result in a decline in inspection quality and potentially increase the risk of equipment shutdowns. Asahi Kasei Engineering's portable vibration meter MD-330 addresses these issues by visualizing vibration conditions numerically, enabling anyone to perform equipment diagnostics based on the same standards. 【Usage Scenarios】 - Vibration measurement during regular inspections of generators - Early detection of abnormal vibrations and investigation of causes - Standardization of maintenance levels across multiple power generation facilities - Establishment of inspection systems by younger staff 【Benefits of Implementation】 - Elimination of dependence on specific individuals for vibration diagnosis and unification of judgment criteria - Improvement in inspection quality and reduction of variability - Shortening of training periods for younger staff and early development into effective team members - Reduction of unexpected shutdown risks through early detection of equipment abnormalities

• Vibration Inspection
• Vibration Monitoring
• DC Motor

In manufacturing equipment maintenance, early detection of abnormalities and accurate diagnosis are essential to maintain stable operation of the equipment. In particular, abnormalities caused by vibrations are important signs indicating deterioration or failure of the equipment, and accurately understanding these signs leads to a reduction in unexpected downtime and optimization of maintenance costs. However, traditional vibration diagnosis often relies heavily on experience and intuition, which can lead to variability in judgments made by personnel and create challenges in training younger staff. Our portable vibration meter MD-330 addresses these issues by visualizing vibration conditions numerically, allowing anyone to conduct equipment diagnosis based on the same standards. ## Usage Scenarios - Standardization of equipment maintenance operations - Establishment of inspection systems by younger personnel - Elimination of variability in inspection quality - Unification of maintenance levels across multiple locations ## Benefits of Implementation - Objective assessment of state changes through quantitative understanding of vibrations - Improved diagnostic accuracy through standardized criteria - Transformation of on-site "tacit knowledge" into "explicit knowledge"

• Vibration Inspection
• Vibration Monitoring
• DC Motor

In the plant industry, early detection of abnormalities is essential for the stable operation of equipment. Particularly, plant equipment is complex and diverse, and detecting abnormalities through vibration is crucial for preventing unexpected shutdowns. However, traditional vibration diagnostics tend to rely on experienced personnel, which can lead to variability in judgment and pose challenges in training younger staff. Our portable vibration meter, MD-330, addresses these issues by visualizing vibration conditions numerically, allowing anyone to conduct equipment diagnostics based on the same standards. 【Use Cases】 - Standardization of equipment maintenance operations - Establishing inspection systems by younger personnel - Reducing variability in inspection quality - Unifying maintenance levels across multiple locations 【Benefits of Implementation】 - Objective assessment of state changes through quantitative understanding of vibrations - Improved diagnostic accuracy through standardized judgment criteria - Transformation of "tacit knowledge" in the field into "explicit knowledge"

• Vibration Inspection
• Vibration Monitoring
• DC Motor

Is vibration diagnosis dependent on specific personnel? - Only veterans can make abnormal judgments - Inspection results vary depending on the personnel - It takes time to train young staff The MD-330 is a portable vibration meter that visualizes vibration conditions numerically, allowing anyone to perform equipment diagnosis based on the same standards. ■ Solving the issue of reliance on specific individuals Traditional vibration diagnosis often relies on experience and intuition, leading to variability in judgments and educational burdens. With the MD-330, you can: - Quantitatively grasp vibrations - Objectively assess changes in condition - Standardize judgment criteria It transforms the "tacit knowledge" of the field into "explicit knowledge." ■ Ideal for such environments - Want to standardize equipment maintenance operations - Want to establish a system where even young staff can conduct inspections - Want to eliminate variability in inspection quality - Want to maintain the same level of maintenance across multiple locations ■ Features of the MD-330 - Portable vibration meter that can measure anywhere - Simple operation that anyone can use - Quickly understand equipment conditions Even without specialized knowledge, you can notice signs of abnormalities.

• Vibration Inspection
• Vibration Monitoring
• DC Motor

In the steel and metal industry, heavy machinery diagnostics are required to prevent unexpected equipment shutdowns and maintain stable operations. Particularly for large machinery and heavy equipment used in harsh environments, early detection of abnormalities caused by vibrations is crucial to prevent unplanned stoppages and minimize production line delays. However, there are challenges such as reliance on specific personnel for vibration diagnostics and excessive time taken for inspections. The MD-330 is a portable vibration meter that allows anyone to easily understand the vibration condition, addressing these challenges and simultaneously achieving early detection of equipment abnormalities and improved efficiency in maintenance operations. 【Usage Scenarios】 - Strengthening abnormality detection for large rotating machinery - In-house vibration diagnostics - Establishing an inspection system with younger personnel - Checking multiple pieces of equipment in a short time 【Benefits of Implementation】 - Reduced risk of unexpected shutdowns through early detection of equipment abnormalities - Achieving reproducible inspections that do not rely on intuition or experience - Increased efficiency in maintenance operations and cost reduction

• Vibration Monitoring
• Other Sensors
• Other inspection equipment and devices

In the mining industry, the stable operation of mining equipment is directly linked to productivity, making unexpected equipment failures a challenge that needs to be avoided. Vibration diagnosis is an effective means of detecting equipment abnormalities early, but it often requires specialized knowledge or can take too much time for inspections. The MD-330 is a portable vibration meter that allows anyone to easily understand the vibration condition, achieving both early detection of equipment abnormalities and increased efficiency in maintenance operations. 【Use Cases】 - Strengthening abnormal detection of rotating parts in mining equipment - Cost reduction through in-house vibration diagnosis - Establishing an inspection system that can be implemented by younger staff - Extensive equipment checks in a short time 【Benefits of Implementation】 - Reduced risk of unexpected failures due to missed abnormalities - Achieving reproducible inspections that do not rely on intuition or experience - Increased productivity through the efficiency of maintenance operations

• Vibration Monitoring
• Other Sensors
• Other inspection equipment and devices

In the construction machinery field, accurately understanding operational status is crucial for preventing unexpected equipment failures and maintaining stable operations. Abnormal vibration conditions may indicate potential machine malfunctions, but it can be difficult to assess without specialized knowledge. Additionally, if inspections take too long, it could lead to lost operational opportunities. The MD-330 is a portable vibration meter that allows anyone to easily grasp vibration conditions, enabling early detection of equipment abnormalities and improving maintenance efficiency simultaneously. This allows for reproducible inspections that do not rely on intuition or experience. 【Use Cases】 - Strengthening abnormal detection of rotating equipment in construction machinery - In-house vibration diagnostics - Checking multiple pieces of equipment in a short time 【Benefits of Implementation】 - Reduced risk of unexpected shutdowns due to missed abnormalities - Elimination of reliance on specific individuals for vibration diagnostics, enabling inspections by younger staff - Increased efficiency through reduced inspection time

• Vibration Monitoring
• Other Sensors
• Other inspection equipment and devices

In the food and beverage industry, stable operation of manufacturing equipment is required to maintain product quality. In particular, abnormalities in rotating machinery pose risks of foreign matter contamination, quality degradation, and even unexpected equipment shutdowns. Dependence on specific personnel for vibration diagnostics or excessive time taken for inspections can hinder prompt responses. The MD-330 is a portable vibration meter that allows anyone to easily understand vibration conditions, enabling early detection of equipment abnormalities and improving the efficiency of maintenance operations simultaneously. 【Usage Scenarios】 - Strengthening abnormality detection in rotating machinery - In-house vibration diagnostics instead of outsourcing - Creating a system that allows younger staff to conduct inspections - Checking a large number of equipment in a short time 【Benefits of Implementation】 - Reduced risk of quality degradation through early detection of equipment abnormalities - Decreased production losses by preventing unexpected shutdowns - Increased efficiency of inspection tasks and reduced dependence on specific personnel - Achieving reproducible inspections that do not rely on intuition or experience

• Vibration Monitoring
• Other Sensors
• Other inspection equipment and devices

In the paper industry, roll machine inspections face challenges such as unexpected shutdowns due to overlooked abnormalities, dependence on vibration diagnosis personnel, and prolonged inspection times. The stable operation of roll machines directly impacts production efficiency, making it crucial to address these issues. The MD-330 is a portable vibration meter that allows anyone to easily grasp the vibration condition, enabling early detection of equipment abnormalities and simultaneously improving maintenance efficiency. 【Usage Scenarios】 - Strengthening abnormality detection for paper roll machines - In-house vibration diagnosis - Establishing an inspection system with young personnel - Checking multiple equipment in a short time 【Benefits of Implementation】 - Reducing the risk of unexpected shutdowns through early detection of equipment abnormalities - Eliminating dependence on specific personnel for vibration diagnosis and leveling skills among staff - Improving maintenance efficiency by shortening inspection times - Achieving reproducible inspections that do not rely on intuition or experience

• Vibration Monitoring
• Other Sensors
• Other inspection equipment and devices

In the management of clean rooms in the pharmaceutical industry, stable operation of equipment and maintenance of cleanliness are required. In particular, abnormalities in rotating equipment used on the production line can directly lead to a decline in product quality or production stoppages. If vibration diagnostics depend on specific personnel or take too long for inspections, the risk of unexpected stoppages due to missed abnormalities increases. The MD-330 is a portable vibration meter that allows anyone to easily grasp the vibration condition, supporting early detection of equipment abnormalities and improving the efficiency of maintenance operations. 【Usage Scenarios】 - Detection of abnormalities in rotating equipment (fans, pumps, motors, etc.) within clean rooms - Cost reduction and rapid response through in-house vibration diagnostics - Establishing an inspection system that can be implemented by younger personnel - Efficient maintenance through quick checks of multiple pieces of equipment 【Benefits of Implementation】 - Reduced risk of unexpected stoppages through early detection of equipment abnormalities - Achieving reproducible inspections that do not rely on intuition or experience - Improved efficiency of maintenance operations and optimization of human resources - Ability to notice changes in equipment condition without specialized knowledge

• Vibration Monitoring
• Other Sensors
• Other inspection equipment and devices

In the transportation and logistics industry, conveyor inspection is key to ensuring stable equipment operation. Abnormal vibrations in conveyors can lead to unexpected stoppages, resulting in delays in logistics and associated damages. Additionally, reliance on specific personnel for vibration diagnostics or excessive time spent on inspections can increase the burden on the site. The MD-330 is a portable vibration meter that allows anyone to easily understand the vibration state, addressing these challenges and simultaneously achieving early detection of equipment abnormalities and improved efficiency in maintenance operations. 【Usage Scenarios】 - Detection of abnormal vibrations in the drive and transport sections of conveyors - Rapid assessment of condition during regular inspections - Establishment of an inspection system that can be implemented by less experienced personnel - Reduction of risks associated with sudden equipment stoppages 【Benefits of Implementation】 - Prevention of logistics delays caused by unexpected conveyor stoppages - Cost reduction and elimination of dependence on specific personnel through in-house vibration diagnostics - Increased efficiency in maintenance operations by shortening inspection time - Realization of reproducible inspections that do not rely on intuition or experience

• Vibration Monitoring
• Other Sensors
• Other inspection equipment and devices

In the automotive industry’s production lines, the stable operation of equipment is directly linked to production efficiency. In particular, abnormalities in rotating machinery can lead to unexpected equipment shutdowns, posing a risk of delays in production plans. Challenges such as reliance on specific personnel for vibration diagnostics and excessive time spent on inspections can hinder prompt responses. The MD-330 is a portable vibration meter that allows anyone to easily understand the vibration condition, addressing these challenges by enabling early detection of equipment abnormalities and streamlining maintenance operations, thereby supporting the stable operation of production lines. 【Usage Scenarios】 - Strengthening abnormality detection for rotating machinery - In-house vibration diagnostics - Establishing inspection systems by younger personnel - Checking multiple pieces of equipment in a short time 【Benefits of Implementation】 - Reduced risk of unexpected shutdowns through early detection of equipment abnormalities - Achieving reproducible inspections that do not rely on intuition or experience - Increased productivity through the efficiency of maintenance operations

• Vibration Monitoring
• Other Sensors
• Other inspection equipment and devices

In the field of chemical plants, challenges such as unexpected equipment shutdowns due to missed abnormalities, reliance on specific personnel for vibration diagnostics, and excessive time taken for inspections can be considered. These issues may lead to decreased production efficiency and unexpected cost increases. Our portable vibration meter MD-330 provides a solution that allows anyone to easily understand the vibration condition, addressing these challenges. It simultaneously enables early detection of equipment abnormalities and streamlining of maintenance operations, supporting stable operations in chemical plants. 【Usage Scenarios】 - Strengthening abnormal detection of rotating machinery - In-house vibration diagnostics - Establishing an inspection system with younger personnel - Checking multiple equipment in a short time 【Benefits of Implementation】 - Reducing the risk of unexpected shutdowns through early detection of equipment abnormalities - Streamlining vibration diagnostic operations and eliminating reliance on specific personnel - Achieving reproducible inspections that do not depend on experience or intuition - Optimizing maintenance costs

• Vibration Monitoring
• Other Sensors
• Other inspection equipment and devices

In the power and energy industry, equipment monitoring is essential to prevent unexpected equipment shutdowns due to overlooked anomalies and to maintain stable operations. In particular, detecting anomalies caused by vibrations is crucial for understanding the health of equipment; however, it can require specialized knowledge and may take time for inspections, which poses challenges. Our portable vibration meter MD-330 provides a solution that allows anyone to easily grasp the vibration condition, supporting early detection of equipment anomalies and improving the efficiency of maintenance operations. 【Usage Scenarios】 - Strengthening anomaly detection for rotating machinery - In-house vibration diagnostics - Establishing an inspection system by younger staff - Checking multiple equipment in a short time 【Benefits of Implementation】 - Reduced risk of unexpected shutdowns through early detection of equipment anomalies - Improved efficiency of maintenance operations and reduced reliance on personnel - Achieving reproducible inspections that do not depend on intuition or experience

• Vibration Monitoring
• Other Sensors
• Other inspection equipment and devices

In the manufacturing industry, challenges such as production losses due to unexpected equipment shutdowns, reliance on specific personnel for vibration diagnostics, and excessive time spent on inspections are noted. These issues hinder the promotion of predictive maintenance. The MD-330 is a portable vibration meter that allows anyone to easily understand vibration conditions and contributes to solving these challenges. It simultaneously enables early detection of equipment anomalies and improves the efficiency of maintenance operations, supporting the advancement of predictive maintenance. 【Usage Scenarios】 - Want to strengthen abnormal detection of rotating machinery - Want to internalize vibration diagnostics instead of outsourcing - Want to create a system that allows younger staff to conduct inspections - Want to check many pieces of equipment in a short time 【Benefits of Implementation】 - Reduction of unexpected shutdown risks through early detection of equipment anomalies - Cost reduction and decreased reliance on specialized knowledge through internalization of vibration diagnostics - Increased efficiency of maintenance operations through reduced inspection time - Achieving reproducible inspections that do not rely on intuition or experience

• Vibration Monitoring
• Other Sensors
• Other inspection equipment and devices

■Are you facing these challenges during on-site equipment inspections? Unexpected shutdowns due to missed abnormalities Vibration diagnosis relying on specific personnel Inspections taking too much time The MD-330 is a portable vibration meter that allows anyone to easily understand the vibration condition. It simultaneously enables early detection of equipment abnormalities and improves maintenance efficiency. ■Ideal for such sites Want to strengthen abnormal detection of rotating machinery Want to internalize vibration diagnosis instead of outsourcing Want to create a system that allows younger staff to conduct inspections Want to check many pieces of equipment in a short time ■What you can do with the MD-330 - Easily measure vibrations (acceleration, velocity, etc.) - Quantitatively grasp equipment conditions and detect abnormal signs early - Inspect many pieces of equipment in a short time Achieve "reproducible inspections" that do not rely on intuition or experience. ■Why the MD-330 is chosen Typical vibration meters have the challenge of "being able to measure but difficult to judge." The MD-330 emphasizes ease of use on-site and simplifies the process from "measurement → understanding of condition." Even without specialized knowledge, you can notice changes in equipment conditions.

• Vibration Monitoring
• Testing Equipment and Devices
• Vibration Inspection

In chemical plants, particularly for system updates that include operation panels (HMI) in explosion-proof areas, coordination among multiple vendors is necessary, raising concerns about the dispersion of construction responsibilities and design inconsistencies. The situation of wanting to update but hesitating due to costs and the need to address hazardous locations may hinder the efficient operation of the plant and the introduction of the latest technologies. Our company provides solutions that balance cost reduction and flexible operations to address such challenges. We plan system replacements through engineering that includes modifications to existing panels and I/O conversions. Furthermore, by simultaneously updating explosion-proof equipment such as explosion-proof PCs and touch panels using our own product lineup, we can comprehensively renew the entire system, including hazardous areas. 【Usage Scenarios】 - Updating aging DCS systems - Simultaneous updates of HMIs including explosion-proof areas - Breaking free from manufacturer dependency and improving operational flexibility - Reducing risks associated with system updates 【Benefits of Implementation】 - Reduction in system update costs - Liberation from vendor lock-in - Comprehensive renewal of the entire system, including hazardous locations - Enhanced flexibility for customers in operation and maintenance

• Instrumentation and Control Systems
• Instrumentation and Control Systems

【Common Issues】 Aging DCS systems face difficulties in maintenance due to the end of parts supply and rising maintenance costs, and because they are proprietary systems, modifications and feature additions rely heavily on the manufacturer, leading to a lack of flexibility. Additionally, system updates that include operation panels (HMI) in explosion-proof areas require coordination among multiple vendors, raising concerns about the dispersion of construction responsibility and design inconsistencies. There are many cases where companies hesitate to proceed with updates due to cost and the challenges of addressing hazardous locations. 【Solution Approach】 Our company offers a solution that replaces DCS with general-purpose PLCs and SCADA, achieving both cost reduction and flexible operations. We meticulously plan engineering that includes modifications to existing panels and I/O conversions to ensure that system replacements are completed within the downtime period. Furthermore, by adopting open technologies, customers can perform small-scale modifications and adjustments themselves after implementation, freeing them from vendor lock-in. Additionally, by simultaneously updating explosion-proof PCs and touch panels from our own product lineup, we can comprehensively refresh the entire system, including hazardous areas.

• Instrumentation and Control Systems
• Instrumentation and Control Systems

In the semiconductor manufacturing industry, reliable control systems are essential for ensuring production stability and maintaining quality. Particularly as manufacturing processes become more complex and refined, the flexible scalability of systems and rapid troubleshooting are crucial for minimizing production losses. Aging DCS systems often face challenges such as the discontinuation of parts supply, increased maintenance costs, and dependence on manufacturers for system modifications, which can lead to decreased production efficiency and higher costs. Our SCADA software + PLC renewal plan offers solutions to these challenges through an approach based on on-site insights. It enables system replacement, including modifications to existing panels and wiring conversions, while ensuring future scalability through the adoption of open technologies. 【Use Cases】 - Updating aging DCS systems - Reducing maintenance costs and freeing from vendor lock-in - Enhancing flexibility in system modifications - Updating systems in plants, including hazardous areas 【Benefits of Implementation】 - Significant reduction in lifecycle costs due to decreased DCS maintenance contract fees - Flexible in-house responses to screen changes and control additions - Rapid troubleshooting through general-purpose technologies

• Instrumentation and Control Systems
• Instrumentation and Control Systems

In the pharmaceutical industry, accurate recording and management of manufacturing processes are essential for product quality assurance and regulatory compliance. In particular, the reliability of manufacturing records is directly linked to the safety and efficacy of pharmaceuticals, necessitating high levels of precision and traceability. Aging DCS systems can pose challenges in meeting these demands due to issues such as the end of parts supply, rising maintenance costs, and expensive, prolonged downtime caused by manufacturer dependency during system upgrades. Our SCADA software + PLC renewal plan will complete the system replacement, including modifications to existing panels and wiring conversions, based on on-site expertise. By adopting open technologies, we also ensure future scalability, supporting improvements in the reliability of manufacturing records and operational efficiency in the pharmaceutical industry. 【Use Cases】 - Upgrading from DCS to PLC+SCADA in manufacturing lines - Renewal of aging control systems - Breaking free from manufacturer dependency - Manufacturing environments including explosion-proof areas 【Benefits of Implementation】 - Significant reduction in lifecycle costs through decreased DCS maintenance contract fees - Flexible in-house response to screen changes and control additions - Liberation from vendor lock-in - Rapid troubleshooting with general-purpose technologies

• Instrumentation and Control Systems
• Instrumentation and Control Systems

In batch control of chemical plants, a flexible and highly reliable control system is required to ensure stable operation and maintain quality. In particular, aging DCS systems face inevitable challenges such as the end of parts supply, increased maintenance costs, and high expenses and long downtimes due to manufacturer dependency in system modifications. To address these challenges and optimize our customers' plant operations, we propose a renewal plan that combines our SCADA software with PLC. 【Usage Scenarios】 - Updating aging DCS systems - Breaking free from manufacturer dependency - Reducing maintenance costs - Shortening system downtime - Flexible changes in batch control processes 【Benefits of Implementation】 - Elimination of DCS maintenance contract fees, significantly reducing lifecycle costs - Ability to flexibly handle screen changes and control additions in-house - Liberation from vendor lock-in - Rapid troubleshooting with general-purpose technology

• Instrumentation and Control Systems
• Instrumentation and Control Systems

【Common Issues】 Aging DCS leads to discontinued parts supply and increased maintenance costs, making system modifications reliant on manufacturers, which results in high costs and long downtimes. 【Solution Approach】 With our SCADA software and PLC renewal plan based on field expertise, system replacement can be completed with a short scheduled downtime, including modifications to existing panels and wiring conversions. The adoption of open technology allows for future expansions without restrictions. 【Post-Implementation Effects】 The need for DCS maintenance contracts is eliminated, significantly reducing lifecycle costs. Changes to screens and additional controls can be flexibly managed in-house, freeing you from vendor lock-in. Being based on general-purpose technology also ensures quick responses to troubleshooting.

• Instrumentation and Control Systems
• Instrumentation and Control Systems

V-MO is a monitoring service specifically developed for marine motors through a joint research project between Asahi Kasei Engineering, which has over 50 years of experience in vibration diagnosis of factory equipment, and Mitsui O.S.K. Lines, Ltd. Supporting sensory inspections From the engine room on board or from the PC of the onshore management company, the condition of the equipment can be understood appropriately and objectively. The reference values for determining whether the condition is normal or abnormal are set by qualified personnel from Asahi Kasei Engineering. The information from V-MO is quantitative and objective, allowing crew members to understand the condition of the equipment simply by looking at the screen.

• Vibration Monitoring

This document presents actual measurement data showing that bearing damage progresses from high frequency to medium frequency to low frequency, while organizing the differences in diagnostic accuracy brought about by high frequency measurements.

• Vibration Monitoring
• Metal bearings
• Vibration Inspection

The cause lies in the measurement frequency range. Initial damage to bearings cannot be detected at conventional frequencies below 1 kHz. This white paper summarizes the reasons why measurements in the high-frequency range (10 kHz to 30 kHz) change predictive maintenance.

• probe
• Vibration Monitoring
• Power Transmission Equipment

Did you know that abnormalities in the bearings of rotating machinery actually manifest most quickly in the high-frequency range above 10 kHz? Despite signs appearing 3 to 6 months before a failure, many sites are unable to measure these signals. This document clearly explains the necessity of high-frequency measurements from both the perspective of actual measurement data and diagnostic techniques.

• Pharmaceutical related factory equipment
• Vibration Monitoring
• Vibration Inspection

Many equipment troubles are influenced by how quickly initial damage to bearings can be detected. This document explains why high-frequency measurements above 10 kHz can advance the detection of signs by "months." In the latter part, we will also introduce key points for selecting equipment to reliably capture high frequencies on-site.

• Vibration Monitoring
• Wireless LAN
• Pharmaceutical related factory equipment

"Why can't we detect abnormalities quickly?" The reason lies in the measurement frequency range. Initial damage to bearings cannot be captured below the conventional 1kHz. This white paper summarizes the reasons why high-frequency measurements (10kHz to 30kHz) change predictive maintenance.

• Vibration Monitoring
• pump
• Motor

In financial institutions, stable operation of equipment is essential, and system downtime due to fraudulent activities can lead to significant losses. In particular, abnormalities in rotating machinery, which are critical infrastructure, can trigger a complete system shutdown. Nearline PM detects bearing abnormalities in high-frequency bands above 10 kHz, capturing signs of failure early to prevent system downtime caused by fraud risks. 【Usage Scenarios】 * Data center air conditioning systems * Backup power supply systems * Monitoring of critical infrastructure equipment 【Benefits of Implementation】 * Improved business continuity through stable operation of equipment * Reduced risk of system downtime due to failures * Early detection of abnormalities through high-frequency measurements

• Vibration Monitoring
• shaft
• Generators and transmission motors

In the energy industry, bearing abnormalities in rotating machinery are a significant issue that can lead to equipment downtime and decreased efficiency. Especially in power plants and facilities, early detection of bearing abnormalities is essential for stable operation and cost reduction. Nearline PM detects bearing abnormalities in high-frequency bands above 10 kHz, allowing for early identification of signs of failure and enabling proactive measures. 【Usage Scenarios】 - Power generation equipment - Plant equipment - Rotating machinery such as pumps, fans, and compressors 【Benefits of Implementation】 - Stable operation of equipment - Reduction in maintenance costs - Decrease in downtime due to failures

• Vibration Monitoring
• shaft
• Generators and transmission motors

In the logistics industry, the stable operation of material handling equipment (such as conveyors and forklifts) within warehouses is essential for efficient inventory management. Equipment failures can lead to inventory stagnation and shipping delays, potentially resulting in decreased customer satisfaction. Nearline PM enables early detection of abnormalities in bearings through high-frequency vibration measurement, allowing for planned maintenance. This minimizes equipment downtime and ensures a smooth flow of inventory. 【Usage Scenarios】 - Equipment such as conveyors, forklifts, and automated warehouses - 24-hour operating warehouses - Integration with inventory management systems 【Benefits of Implementation】 - Reduced risk of equipment failure - Improved inventory turnover rate - Lower maintenance costs

• Vibration Monitoring
• shaft
• Generators and transmission motors

In the field of disaster prevention, the stable operation of infrastructure facilities is essential for protecting the safety of the public. In particular, failures of rotating machinery such as pumps and generators can reduce the ability to respond in emergencies. Nearline PM contributes to the stable operation of infrastructure facilities by enabling early detection of bearing abnormalities in these devices, allowing for proactive maintenance. 【Usage Scenarios】 - Pump equipment at fire stations - Emergency generators at disaster prevention centers - Air conditioning systems in public facilities 【Benefits of Implementation】 - Reduction of equipment downtime - Improvement of emergency response capabilities - Optimization of maintenance costs

• Vibration Monitoring
• shaft
• Generators and transmission motors

In quality control of the manufacturing industry, stable operation of equipment is essential for maintaining product quality. Abnormalities in bearings can lead to product defects and stoppages in the production line. It is particularly important to detect early signs of bearing abnormalities that appear in the high-frequency range and take appropriate measures. Near-line PM captures signs of bearing abnormalities early through high-frequency measurements, supporting stable operation of equipment. 【Usage Scenarios】 - Monitoring of bearings in rotating machinery on the production line - Management of abnormal precursors by the quality control department - Planned maintenance by maintenance personnel 【Benefits of Implementation】 - Reduction of product defects through early detection of bearing abnormalities - Decreased risk of production line stoppages through planned maintenance - Cost reduction through increased equipment longevity

• Vibration Monitoring
• shaft
• Generators and transmission motors

Did you know that abnormalities in the bearings of rotating machinery actually appear most quickly in the high-frequency range above 10 kHz? Despite signs appearing 3 to 6 months before a failure, many sites are unable to measure these signals. This document clearly explains the necessity of high-frequency measurements from both the perspective of actual measurement data and diagnostic techniques.

• Vibration Monitoring
• shaft
• Generators and transmission motors

The environmental monitoring system utilizing wireless LAN enables reduced wiring work, flexible installation, and remote monitoring. Especially in hazardous locations and explosion-proof areas, safety is the top priority. The EXAP-500 features a pressure-resistant explosion-proof structure compliant with Zone 1/2, providing stable wireless communication even in dangerous areas and supporting the establishment of environmental monitoring systems. 【Use Cases】 - Environmental monitoring in hazardous areas - Data collection from sensors for temperature, humidity, smoke, etc. - Flexible system construction using wireless LAN 【Benefits of Implementation】 - Ensuring stable wireless communication in hazardous locations - Reduction of wiring work costs - Early detection of anomalies through remote monitoring

• Communications
• Instrumentation and Control Systems
• Production Management System