Reducing equipment downtime risks with portable vibration meters for power and energy.
MD-330
Easy Vibration Diagnosis Tool MD-330 for Anyone to Use
In the power and energy industry, equipment monitoring is essential to prevent unexpected equipment shutdowns due to overlooked anomalies and to maintain stable operations. In particular, detecting anomalies caused by vibrations is crucial for understanding the health of equipment; however, it can require specialized knowledge and may take time for inspections, which poses challenges. Our portable vibration meter MD-330 provides a solution that allows anyone to easily grasp the vibration condition, supporting early detection of equipment anomalies and improving the efficiency of maintenance operations. 【Usage Scenarios】 - Strengthening anomaly detection for rotating machinery - In-house vibration diagnostics - Establishing an inspection system by younger staff - Checking multiple equipment in a short time 【Benefits of Implementation】 - Reduced risk of unexpected shutdowns through early detection of equipment anomalies - Improved efficiency of maintenance operations and reduced reliance on personnel - Achieving reproducible inspections that do not depend on intuition or experience
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basic information
**Features** - Easily measure vibrations (acceleration, velocity, etc.) to quantitatively understand equipment conditions. - Simple operability allows for awareness of changes in equipment conditions without specialized knowledge. - Enables inspection of many pieces of equipment in a short time, improving maintenance efficiency. - Achieves reproducible inspections that do not rely on intuition or experience. - Detailed understanding of vibration conditions is possible through FFT analysis and waveform analysis. **Our Strengths** Asahi Kasei Engineering Corporation conducts design, procurement, and construction (EPC) with maintenance in mind, proposing appropriate maintenance based on design data. We engage in a wide range of businesses, including plant engineering, plant life services, electrical, information, communication, and control solutions, as well as simulation and design, and we are also working on the development of diagnostic equipment utilizing digital technology. We can also propose information systems that lead to improved production efficiency and reduced production losses.
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Applications/Examples of results
■Utilization Scenarios - Detection of abnormal vibrations in motors - Monitoring of pump deterioration and bearing abnormalities - Detection of fan imbalance - Regular inspections of manufacturing line equipment It can be utilized across a wide range of industries, including chemicals, food, materials, and plants. ■Implementation Effects (Examples) - Reduction of inspection time (efficient checks of multiple equipment) - Decrease in the risk of unexpected shutdowns - Cost reduction through in-house vibration diagnostics ■Differences from Conventional Methods Conventional Inspections: - Dependence on the experience and intuition of skilled workers - Variability in judgment criteria - Occurrence of outsourcing costs MD-330: - Objective judgment based on numerical data - Inspections can be performed by anyone using the same criteria - Cost optimization through in-house production ■Examples of Use Detection of motor abnormalities Monitoring of pump deterioration Detection of fan balance abnormalities
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Company information
Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.
