Downsizing update from DCS to PLC+SCADA for pharmaceuticals
Achieve flexible maintenance with downsizing updates to open-type SCADA and PLC!
Free yourself from the high maintenance costs and manufacturer dependence of DCS!
In the pharmaceutical industry, accurate recording and management of manufacturing processes are essential for product quality assurance and regulatory compliance. In particular, the reliability of manufacturing records is directly linked to the safety and efficacy of pharmaceuticals, necessitating high levels of precision and traceability. Aging DCS systems can pose challenges in meeting these demands due to issues such as the end of parts supply, rising maintenance costs, and expensive, prolonged downtime caused by manufacturer dependency during system upgrades. Our SCADA software + PLC renewal plan will complete the system replacement, including modifications to existing panels and wiring conversions, based on on-site expertise. By adopting open technologies, we also ensure future scalability, supporting improvements in the reliability of manufacturing records and operational efficiency in the pharmaceutical industry. 【Use Cases】 - Upgrading from DCS to PLC+SCADA in manufacturing lines - Renewal of aging control systems - Breaking free from manufacturer dependency - Manufacturing environments including explosion-proof areas 【Benefits of Implementation】 - Significant reduction in lifecycle costs through decreased DCS maintenance contract fees - Flexible in-house response to screen changes and control additions - Liberation from vendor lock-in - Rapid troubleshooting with general-purpose technologies
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basic information
【Features】 - Responding to the end of parts supply and increased maintenance costs for aging DCS - Breaking away from manufacturer dependency and reducing system modification costs - System replacement including modifications to existing panels and wiring conversions - Ensuring future expandability through the adoption of open technologies - One-stop solution for explosion-proof area compliance 【Our Strengths】 Asahi Kasei Engineering Corporation conducts design, procurement, and construction (EPC) with maintenance in mind, and proposes appropriate maintenance based on design data. We also offer information system proposals that lead to improved production efficiency and reduced production losses. We are developing diagnostic equipment utilizing digital technology and support our customers in solving their challenges across a wide range of business areas, including plant engineering, plant life services, electrical, information, communication, control solutions, and simulation & design.
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Applications/Examples of results
Please rest assured that we have numerous achievements in aging updates both within and outside the Asahi Kasei Group. Our instrumentation and control team will work closely with you throughout the entire process, from hearings and existing investigations to specification creation, planning proposals, and implementation.
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Company information
Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.