Downsizing update for PLC+SCADA for semiconductor manufacturing.
Achieve cost reduction, shorter construction periods, and flexible maintenance with downsizing updates to open-type SCADA and PLC!
Aren't you tired of the high maintenance costs of DCS and dependence on manufacturers?
In the semiconductor manufacturing industry, reliable control systems are essential for ensuring production stability and maintaining quality. Particularly as manufacturing processes become more complex and refined, the flexible scalability of systems and rapid troubleshooting are crucial for minimizing production losses. Aging DCS systems often face challenges such as the discontinuation of parts supply, increased maintenance costs, and dependence on manufacturers for system modifications, which can lead to decreased production efficiency and higher costs. Our SCADA software + PLC renewal plan offers solutions to these challenges through an approach based on on-site insights. It enables system replacement, including modifications to existing panels and wiring conversions, while ensuring future scalability through the adoption of open technologies. 【Use Cases】 - Updating aging DCS systems - Reducing maintenance costs and freeing from vendor lock-in - Enhancing flexibility in system modifications - Updating systems in plants, including hazardous areas 【Benefits of Implementation】 - Significant reduction in lifecycle costs due to decreased DCS maintenance contract fees - Flexible in-house responses to screen changes and control additions - Rapid troubleshooting through general-purpose technologies
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basic information
【Features】 - Responding to the end of parts supply and increased maintenance costs for aging DCS - Freedom from manufacturer dependency, enhancing flexibility for system modifications - System replacement including modifications to existing panels and wiring conversions - Ensuring future expandability through the adoption of open technologies - One-stop support for system updates, including in explosion-proof areas 【Our Strengths】 Asahi Kasei Engineering Corporation consistently provides design, procurement, and construction (EPC) with maintenance in mind, proposing appropriate maintenance based on design data. We also offer information systems proposals that contribute to production efficiency and reduction of production losses. In maintenance, we develop diagnostic equipment utilizing digital technology. Our business encompasses plant engineering, plant life services, electrical, information, communication, and control solutions, as well as simulation and design.
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Applications/Examples of results
Please rest assured that we have numerous achievements in aging updates both within and outside the Asahi Kasei Group. Our instrumentation and control team will work closely with you throughout the entire process, from hearings and existing surveys to specification creation, planning proposals, and implementation.
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Company information
Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.