旭化成エンジニアリング Product Lineup

We offer the Zone 2 dedicated explosion-proof touch computer 'EXPC-6220'. It features a 22-inch Full HD display that can be safely operated even in Zone 2 environments. It runs Windows 10 IoT Enterprise 2021 LTSC and employs a projection capacitive touch system resistant to noise. It also includes various ports such as COM, LAN, and USB. With IP64-equivalent waterproof and dustproof performance, it has been widely adopted by pharmaceutical and semiconductor manufacturers. 　■Explosion-proof version of Schneider Electric HD's PS6000 series 　■Explosion-proof touch PC terminal with Windows 10 IoT Enterprise PC 　■Projected capacitive multi-touch panel 　■22-inch Full HD LCD panel 　■IP64-rated waterproof protection 　■Optional Wi-Fi/Bluetooth communication available *For more details, please download the PDF or feel free to contact us.

In the oil plant industry, safe remote operation in hazardous areas is required. Particularly in Zone 2 environments where flammable gases and combustible liquids are present, it is crucial to ensure the safety of operators while maintaining stable plant operations. Traditional operating methods necessitated that operators enter hazardous areas, posing a risk of accidents. The EXPC-6220 is equipped with explosion-proof performance suitable for Zone 2, enabling safe remote operation. 【Usage Scenarios】 - Remote operation from the control room of an oil plant - Monitoring and operation of equipment within hazardous areas - Operation during plant maintenance 【Benefits of Implementation】 - Ensuring the safety of workers in hazardous areas - Stable operation of the plant - Improved operational efficiency - Reduction in maintenance costs

In the gas industry, monitoring operations prioritize safety above all else. Particularly in Zone 2 environments where flammable gases are present, the explosion-proof performance of the equipment used is essential. It is necessary to eliminate the risks of ignition and explosion caused by malfunctions or sparks, and to establish a safe operational system. The EXPC-6220 enables safe operation in Zone 2 environments and contributes to both the efficiency and safety of gas monitoring operations. 【Usage Scenarios】 - Monitoring room of a gas plant - Gas supply station - Monitoring of chemical plants 【Benefits of Implementation】 - Improved safety through Zone 2 compliance - Enhanced visibility with a 22-inch large screen - Intuitive operation through touch controls - High durability due to IP64 compliant waterproof and dustproof performance

In the chemical industry analysis field, safety is the top priority, and working in a Zone 2 environment where flammable gases and combustible materials are present requires special considerations. Reliable touch panel PCs with explosion-proof performance are essential for operating analytical instruments and verifying data. The EXPC-6220 enables safe operation in Zone 2 environments and supports both the efficiency and safety of analytical tasks. 【Usage Scenarios】 - Analysis rooms in chemical plants - Research and development facilities - Quality control departments 【Benefits of Implementation】 - Ensuring safe operability in Zone 2 environments - Rapid verification and input of analytical data - Improved work efficiency - Enhanced reliability due to high waterproof and dustproof performance

In the pharmaceutical industry, accurate record-keeping in the manufacturing process is essential. Particularly in environments handling flammable substances, safety in record-keeping is crucial. The use of explosion-proof equipment is indispensable for reducing the risk of explosions and ensuring the safety of workers. The EXPC-6220 is designed for use in Zone 2 environments and supports safe record-keeping. 【Usage Scenarios】 - Data entry in manufacturing sites - Quality control records - Process management 【Benefits of Implementation】 - Safe operation in Zone 2 environments - Quality improvement through accurate data recording - Enhanced work efficiency

In the food industry, the safety of the manufacturing environment is crucial for quality control. Particularly in Zone 2 areas where flammable gases and dust may be present, the use of explosion-proof equipment is essential. The EXPC-6220 is designed to safely carry out quality control operations in such environments. 【Usage Scenarios】 - Quality inspections on food production lines - Incoming inspections of raw materials - Input of manufacturing records 【Benefits of Implementation】 - Enables safe touch operations in Zone 2 areas - Easy cleaning due to IP64 compliant waterproof and dustproof performance - Stable operation with Windows 10 IoT Enterprise 2021 LTSC Asahi Kasei Engineering Corporation provides plant engineering, plant life services, and electrical, information, communication, and control solutions, offering optimal solutions tailored to customer needs.

In the paint industry’s blending process, safe operation in a Zone 2 environment where flammable substances are present is essential. To maintain accuracy in blending, intuitive operation via a touchscreen and explosion-proof performance are required. Improper operation or equipment failure can lead to blending errors or accidents. The EXPC-6220 features a 22-inch full HD display that can be safely operated in Zone 2 environments and a noise-resistant projected capacitive touchscreen. It supports the blending process safely and efficiently. 【Usage Scenarios】 - Paint blending plants - Blending operations in hazardous locations - Input and management of blending data 【Benefits of Implementation】 - Ensuring safe operability in Zone 2 environments - Efficient blending operations through touch control - High reliability due to IP64 equivalent waterproof and dustproof performance

In power plants, accurate data collection from various locations is essential for the safe operation and efficient management of the plant. Particularly in Zone 2 environments where flammable gases or ignitable liquids are present, it is important to ensure safety while conducting reliable data collection. In traditional operating environments, balancing explosion-proof performance with operability has been a challenge. The EXPC-6220 enables safe operation in Zone 2 environments and supports data collection tasks in power plants. 【Usage Scenarios】 - Plant monitoring room in power plants - Data entry in hazardous areas - Equipment operation panels 【Benefits of Implementation】 - Safe data collection in Zone 2 environments - Improved visibility with a 22-inch large screen - Intuitive operation through touch controls - High reliability due to IP64 compliant waterproof and dustproof performance

In the field of marine navigation, high reliability under harsh conditions and accurate information display are required. Particularly in Zone 2 environments where flammable gases or ignitable liquids may be present, safety is the top priority. The use of inappropriate equipment can lead to serious accidents. The EXPC-6220 is an explosion-proof touch computer equipped with a 22-inch full HD display that enables safe operation in Zone 2 environments. 【Usage Scenarios】 - Ship bridges - Offshore platforms - Facilities handling hazardous materials 【Benefits of Implementation】 - Safe operation in Zone 2 environments - Improved visibility through high-definition information display - Expandability with COM, LAN, and USB ports - IP64 compliant waterproof and dustproof performance

In the water treatment industry, monitoring systems play a crucial role in real-time surveillance of various data within the plant, allowing for early detection of anomalies. Particularly in Zone 2 environments, which are classified as hazardous areas, safe operability and high visibility are essential. Traditional monitoring systems often face challenges such as poor operability, low visibility, and inadequate explosion-proof performance. The EXPC-6220 features a 22-inch full HD display that enables safe operation in Zone 2 environments, along with a noise-resistant projected capacitive touch panel. This combination efficiently and safely supports monitoring operations in water treatment plants. 【Usage Scenarios】 - Control rooms of water treatment plants - Data monitoring at water purification and sewage treatment facilities - Monitoring operations requiring action in hazardous areas 【Benefits of Implementation】 - Safe monitoring in Zone 2 environments - Improved visibility through high-resolution displays - Intuitive operability achieved through touch controls

In inspection work within the infrastructure industry, safety is the top priority. Particularly in Zone 2 environments where flammable gases and combustible liquids are present, the use of explosion-proof equipment is essential. Traditional inspection work often involved manual labor in hazardous environments or the use of non-explosion-proof equipment, which not only increased safety risks for workers but also led to decreased work efficiency. The Zone 2 compliant explosion-proof touch computer 'EXPC-6220' addresses these challenges. 【Usage Scenarios】 - Inspection of plant facilities - Inspection of oil and gas-related facilities - Inspection of chemical plants 【Benefits of Implementation】 - Realization of safe inspection work in Zone 2 environments - Improved work efficiency - Real-time data collection and analysis

In the field of aviation maintenance, safety is the top priority, and working in a Zone 2 environment where flammable gases and ignitable liquids are present requires special attention. Access to information during maintenance work is essential, but there has been a challenge with conventional equipment lacking explosion-proof performance. The EXPC-6220 is designed for use in Zone 2 environments and supports safe maintenance operations for aircraft. 【Usage Scenarios】 * Parts replacement work around fuel tanks * Data reference during airframe maintenance 【Benefits of Implementation】 * Enables safe access to information in Zone 2 environments * Contributes to improved work efficiency and reduced errors * Capable of use in harsh environments due to IP64 equivalent waterproof and dustproof performance

【Common Issues】 Aging DCS leads to discontinued parts supply and increased maintenance costs, making system modifications reliant on manufacturers, which results in high costs and long downtimes. 【Solution Approach】 With our SCADA software and PLC renewal plan based on field expertise, system replacement can be completed with a short scheduled downtime, including modifications to existing panels and wiring conversions. The adoption of open technology allows for future expansions without restrictions. 【Post-Implementation Effects】 The need for DCS maintenance contracts is eliminated, significantly reducing lifecycle costs. Changes to screens and additional controls can be flexibly managed in-house, freeing you from vendor lock-in. Being based on general-purpose technology also ensures quick responses to troubleshooting.

In batch control of chemical plants, a flexible and highly reliable control system is required to ensure stable operation and maintain quality. In particular, aging DCS systems face inevitable challenges such as the end of parts supply, increased maintenance costs, and high expenses and long downtimes due to manufacturer dependency in system modifications. To address these challenges and optimize our customers' plant operations, we propose a renewal plan that combines our SCADA software with PLC. 【Usage Scenarios】 - Updating aging DCS systems - Breaking free from manufacturer dependency - Reducing maintenance costs - Shortening system downtime - Flexible changes in batch control processes 【Benefits of Implementation】 - Elimination of DCS maintenance contract fees, significantly reducing lifecycle costs - Ability to flexibly handle screen changes and control additions in-house - Liberation from vendor lock-in - Rapid troubleshooting with general-purpose technology

In the pharmaceutical industry, accurate recording and management of manufacturing processes are essential for product quality assurance and regulatory compliance. In particular, the reliability of manufacturing records is directly linked to the safety and efficacy of pharmaceuticals, necessitating high levels of precision and traceability. Aging DCS systems can pose challenges in meeting these demands due to issues such as the end of parts supply, rising maintenance costs, and expensive, prolonged downtime caused by manufacturer dependency during system upgrades. Our SCADA software + PLC renewal plan will complete the system replacement, including modifications to existing panels and wiring conversions, based on on-site expertise. By adopting open technologies, we also ensure future scalability, supporting improvements in the reliability of manufacturing records and operational efficiency in the pharmaceutical industry. 【Use Cases】 - Upgrading from DCS to PLC+SCADA in manufacturing lines - Renewal of aging control systems - Breaking free from manufacturer dependency - Manufacturing environments including explosion-proof areas 【Benefits of Implementation】 - Significant reduction in lifecycle costs through decreased DCS maintenance contract fees - Flexible in-house response to screen changes and control additions - Liberation from vendor lock-in - Rapid troubleshooting with general-purpose technologies

In the semiconductor manufacturing industry, reliable control systems are essential for ensuring production stability and maintaining quality. Particularly as manufacturing processes become more complex and refined, the flexible scalability of systems and rapid troubleshooting are crucial for minimizing production losses. Aging DCS systems often face challenges such as the discontinuation of parts supply, increased maintenance costs, and dependence on manufacturers for system modifications, which can lead to decreased production efficiency and higher costs. Our SCADA software + PLC renewal plan offers solutions to these challenges through an approach based on on-site insights. It enables system replacement, including modifications to existing panels and wiring conversions, while ensuring future scalability through the adoption of open technologies. 【Use Cases】 - Updating aging DCS systems - Reducing maintenance costs and freeing from vendor lock-in - Enhancing flexibility in system modifications - Updating systems in plants, including hazardous areas 【Benefits of Implementation】 - Significant reduction in lifecycle costs due to decreased DCS maintenance contract fees - Flexible in-house responses to screen changes and control additions - Rapid troubleshooting through general-purpose technologies

【Common Issues】 Aging DCS systems face difficulties in maintenance due to the end of parts supply and rising maintenance costs, and because they are proprietary systems, modifications and feature additions rely heavily on the manufacturer, leading to a lack of flexibility. Additionally, system updates that include operation panels (HMI) in explosion-proof areas require coordination among multiple vendors, raising concerns about the dispersion of construction responsibility and design inconsistencies. There are many cases where companies hesitate to proceed with updates due to cost and the challenges of addressing hazardous locations. 【Solution Approach】 Our company offers a solution that replaces DCS with general-purpose PLCs and SCADA, achieving both cost reduction and flexible operations. We meticulously plan engineering that includes modifications to existing panels and I/O conversions to ensure that system replacements are completed within the downtime period. Furthermore, by adopting open technologies, customers can perform small-scale modifications and adjustments themselves after implementation, freeing them from vendor lock-in. Additionally, by simultaneously updating explosion-proof PCs and touch panels from our own product lineup, we can comprehensively refresh the entire system, including hazardous areas.

In chemical plants, particularly for system updates that include operation panels (HMI) in explosion-proof areas, coordination among multiple vendors is necessary, raising concerns about the dispersion of construction responsibilities and design inconsistencies. The situation of wanting to update but hesitating due to costs and the need to address hazardous locations may hinder the efficient operation of the plant and the introduction of the latest technologies. Our company provides solutions that balance cost reduction and flexible operations to address such challenges. We plan system replacements through engineering that includes modifications to existing panels and I/O conversions. Furthermore, by simultaneously updating explosion-proof equipment such as explosion-proof PCs and touch panels using our own product lineup, we can comprehensively renew the entire system, including hazardous areas. 【Usage Scenarios】 - Updating aging DCS systems - Simultaneous updates of HMIs including explosion-proof areas - Breaking free from manufacturer dependency and improving operational flexibility - Reducing risks associated with system updates 【Benefits of Implementation】 - Reduction in system update costs - Liberation from vendor lock-in - Comprehensive renewal of the entire system, including hazardous locations - Enhanced flexibility for customers in operation and maintenance