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"vMICKS" is a system designed to prevent human errors such as measurement mistakes and incorrect input during the formulation process, where manual work cannot be eliminated, with the aim of reducing manufacturing losses. It also achieves thorough manufacturing traceability and process management. The system has been successfully implemented even in hazardous material manufacturing locations. Please feel free to contact us when needed. 【Features】 ■ Can also be utilized for traceability ■ Selection of appropriate equipment and instruments according to customer facilities and requirements ■ Proposals not only for system construction but also for equipment maintenance planning and implementation, various maintenance, and system support ■ Verification is performed for each raw material input using explosion-proof operation terminals to prevent input order errors and omissions ■ Realizes reduced wiring and space-saving by utilizing wireless interfaces for explosion-proof weighing instruments *For more details, please download the PDF or feel free to contact us.

In the food manufacturing industry, the increasing awareness of consumer safety has made ensuring traceability in the manufacturing process a priority. It is essential to secure the traceability of raw materials and to conduct prompt investigations and responses in the event of an accident. vMICKS contributes to strengthening the traceability system by preventing human errors such as measurement mistakes and incorrect ingredient additions, thereby reducing manufacturing losses. 【Usage Scenarios】 - Raw material input processes in food manufacturing factories - Integration with traceability systems - Manufacturing sites handling hazardous materials 【Benefits of Implementation】 - Reduction of transcription and input time through automatic collection of measurement data - Reduction of manufacturing losses due to human errors - Improvement of quality control through visualization of the manufacturing process

In the pharmaceutical manufacturing industry, accurate raw material weighing is essential for quality control. Measurement errors and incorrect input not only compromise product quality but also carry the risk of regulatory violations. vMICKS prevents human errors such as weighing mistakes and incorrect inputs during the formulation process, reducing manufacturing losses. It also ensures thorough traceability and management of the manufacturing process, strongly supporting quality control in pharmaceutical manufacturing. 【Usage Scenarios】 - Weighing management during raw material input - Automation of manufacturing records - Ensuring traceability 【Benefits of Implementation】 - Improved quality through reduction of weighing errors - Increased efficiency of the manufacturing process - Compliance with regulations

In the chemical industry, there is a demand for improved formulation accuracy that affects product quality. Particularly in the process of mixing multiple raw materials, measurement errors and forgotten inputs can lead to product quality degradation and manufacturing losses. vMICKS is a system designed to prevent human errors such as measurement mistakes and incorrect inputs in the formulation process, where manual work cannot be eliminated, and to reduce manufacturing losses. It also ensures thorough manufacturing traceability and process management. The system has been successfully implemented even in hazardous material manufacturing locations. 【Usage Scenarios】 - Raw material formulation in chemical plants - Manufacturing sites handling hazardous materials - Sites that want to ensure strict quality control 【Benefits of Implementation】 - Prevention of measurement errors and incorrect inputs - Reduction of manufacturing losses - Improvement of traceability

In the cosmetics industry, the quality and safety of products are the top priorities. Contamination by foreign substances can lead to a loss of consumer trust and pose a serious threat to the survival of companies. In particular, human errors in the raw material weighing process are a significant factor that increases the risk of contamination. The directive-linked raw material weighing system 'vMICKS' prevents weighing mistakes and incorrect additions, thereby reducing the risk of contamination by minimizing manufacturing losses. It thoroughly ensures manufacturing traceability and process management, supporting the stable supply of high-quality products. 【Usage Scenarios】 - Raw material blending processes in cosmetics manufacturing plants - Processes with a high risk of foreign substance contamination - When wanting to strengthen quality control in manufacturing processes 【Benefits of Implementation】 - Reduction of contamination risks due to weighing errors - Increased efficiency and cost reduction in manufacturing processes - Improved manufacturing traceability - Stabilization of product quality

In the feed industry, it is essential to accurately manage the nutritional balance of feed to maximize the health and productivity of livestock. Particularly in compound feed, measurement errors in raw materials or deviations in mixing ratios can lead to imbalances in nutrition and decreased feed efficiency. vMICKS automatically collects data on the amount of raw materials used, preventing measurement errors and incorrect inputs, and supports the realization of an accurate nutritional balance. 【Usage Scenarios】 - Compound feed manufacturing plants - Weighing of feed additives - Formulation adjustments based on nutritional component analysis 【Benefits of Implementation】 - Reduction of weighing time - Prevention of human errors - Reduction of manufacturing losses - Assurance of traceability

In the metal industry, the accurate measurement of raw materials in the manufacturing process is a crucial factor that influences product quality and yield. Particularly in metal products where the mixing ratios are strictly controlled, measurement errors or discrepancies in input amounts can lead to the occurrence of defective products and a decrease in yield, potentially resulting in significant losses. The instruction-linked raw material weighing system 'vMICKS' is designed to prevent human errors such as measurement mistakes and incorrect inputs in the mixing process, which cannot eliminate manual work, and aims to reduce manufacturing losses. 【Usage Scenarios】 - Mixing process of metal materials - Manufacturing sites handling hazardous materials - Processes requiring traceability 【Effects of Implementation】 - Improved yield through reduction of measurement errors - Reduction of manufacturing losses - Assurance of traceability - Improvement of operational efficiency

In the electronic components industry, strict management is required in the manufacturing process to minimize the impact of static electricity on products. In particular, weighing raw materials in environments prone to static electricity increases the risk of measurement errors and foreign matter contamination, which can lead to a decline in product quality. vMICKS is a system designed to prevent human errors such as weighing mistakes and incorrect input in the formulation process, where manual work cannot be eliminated, and to reduce manufacturing losses. 【Usage Scenarios】 - Manufacturing processes for electronic components that require static electricity countermeasures - Manufacturing sites handling hazardous materials - Processes that prioritize traceability 【Benefits of Implementation】 - Improved yield through the reduction of measurement errors - Increased efficiency in the manufacturing process - Assurance of traceability

In the plastic molding industry, accurate measurement of raw materials is essential to stabilize product quality. Especially when molding conditions are stringent, measurement errors or input mistakes can lead to product defects and reduced yield. vMICKS is a system designed to prevent human errors such as measurement mistakes and incorrect inputs in the blending process, where manual work cannot be eliminated, and to reduce manufacturing losses. 【Usage Scenarios】 - Plastic molding factories - Raw material blending processes - Manufacturing sites handling hazardous materials 【Benefits of Implementation】 - Reduction of measurement errors - Reduction of manufacturing losses - Improvement of traceability - Enhancement of operational efficiency

In the ink industry, color management is greatly influenced by the accuracy of the formulation. In particular, color reproducibility and stability are crucial for gaining customer trust. Even slight deviations in measurement or formulation ratios can lead to color variations, resulting in product defects and customer complaints. vMICKS contributes to quality improvement in color management by preventing human errors in the weighing process and achieving accurate formulations. 【Usage Scenarios】 - Raw material input process in ink manufacturing plants - Accurate weighing based on formulation recipes - Ensuring traceability 【Effects of Implementation】 - Reduction of manufacturing losses due to decreased measurement errors - Stabilization of quality through improved formulation accuracy - Strengthening traceability through visualization of the manufacturing process

【Common Issues】 Aging DCS systems face difficulties in maintenance due to the end of parts supply and rising maintenance costs, and because they are proprietary systems, modifications and feature additions rely heavily on the manufacturer, leading to a lack of flexibility. Additionally, system updates that include operation panels (HMI) in explosion-proof areas require coordination among multiple vendors, raising concerns about the dispersion of construction responsibility and design inconsistencies. There are many cases where companies hesitate to proceed with updates due to cost and the challenges of addressing hazardous locations. 【Solution Approach】 Our company offers a solution that replaces DCS with general-purpose PLCs and SCADA, achieving both cost reduction and flexible operations. We meticulously plan engineering that includes modifications to existing panels and I/O conversions to ensure that system replacements are completed within the downtime period. Furthermore, by adopting open technologies, customers can perform small-scale modifications and adjustments themselves after implementation, freeing them from vendor lock-in. Additionally, by simultaneously updating explosion-proof PCs and touch panels from our own product lineup, we can comprehensively refresh the entire system, including hazardous areas.

In chemical plants, particularly for system updates that include operation panels (HMI) in explosion-proof areas, coordination among multiple vendors is necessary, raising concerns about the dispersion of construction responsibilities and design inconsistencies. The situation of wanting to update but hesitating due to costs and the need to address hazardous locations may hinder the efficient operation of the plant and the introduction of the latest technologies. Our company provides solutions that balance cost reduction and flexible operations to address such challenges. We plan system replacements through engineering that includes modifications to existing panels and I/O conversions. Furthermore, by simultaneously updating explosion-proof equipment such as explosion-proof PCs and touch panels using our own product lineup, we can comprehensively renew the entire system, including hazardous areas. 【Usage Scenarios】 - Updating aging DCS systems - Simultaneous updates of HMIs including explosion-proof areas - Breaking free from manufacturer dependency and improving operational flexibility - Reducing risks associated with system updates 【Benefits of Implementation】 - Reduction in system update costs - Liberation from vendor lock-in - Comprehensive renewal of the entire system, including hazardous locations - Enhanced flexibility for customers in operation and maintenance