旭化成エンジニアリング Product Lineup

This catalog introduces the EXGP series of explosion-proof touch panels. It features the explosion-proof touch panels "EXGP-3600R" and "EXGP-3400R" from the GP4000 SERIES, as well as the explosion-proof scanner "EXSC-QB" that reads barcodes wirelessly. The EXGP series allows for the installation of explosion-proof switches and lamps on the front of the unit, enhancing operability. [Contents] ■ Explosion-proof touch panel "EXGP-3600R" ■ Explosion-proof touch panel "EXGP-3400R" ■ Explosion-proof scanner "EXSC-QB" ■ EXGP series optional explosion-proof switches/lights/buzzers *For more details, please download the PDF or feel free to contact us.

In the aviation maintenance industry, safety is the top priority, and working in areas that handle hazardous materials requires special attention. Touch panel operation of equipment contributes to efficiency, but explosion-proof performance is essential. Improper operation or equipment malfunction can lead to serious accidents. Our explosion-proof touch panel, the 'EXGP-3400R/3600R', is designed to safely perform PLC operations in hazardous material manufacturing locations. 【Usage Scenarios】 - Maintenance of aircraft fuel tanks and engine parts - Inspection processes involving hazardous materials - Equipment operation within explosion-proof areas 【Benefits of Implementation】 - Achieves a safe working environment through explosion-proof performance - Improves work efficiency through touch panel operation - Reduces errors by visualizing PLC operations

In the pharmaceutical industry, accurate record-keeping in the manufacturing process is essential. Especially in manufacturing locations that handle hazardous materials, ensuring safety and the accuracy of records is crucial. Traditional operating methods posed risks of recording errors and operational mistakes. Our explosion-proof touch panel allows for safe PLC operations in hazardous material manufacturing locations and enables accurate record-keeping. 【Use Cases】 - PLC operations in hazardous material manufacturing locations - Recording manufacturing processes - Quality control 【Benefits of Implementation】 - Improved safety - Enhanced accuracy of records - Increased work efficiency

In a cement factory, process management is required in an environment where dust and flammable materials are present. In particular, ensuring safety and the operability of control devices such as PLCs is crucial. Traditional operating methods are prone to errors and visibility issues, leading to decreased production efficiency and increased risk of accidents. Our explosion-proof touch panel 'EXGP-3400R/3600R' is designed to enable safe and efficient PLC operation in hazardous material manufacturing locations. 【Usage Scenarios】 - Process monitoring in cement manufacturing plants - Equipment operation such as mixers and kilns - Work instructions in hazardous areas 【Benefits of Implementation】 - Improved safety (due to explosion-proof performance) - Enhanced operability (intuitive operation via touch panel) - Increased production efficiency (rapid access to information and operation)

In the water treatment industry, monitoring systems require safe operation and efficient management of plants. Particularly in areas handling hazardous materials, the explosion-proof performance of operation panels is crucial. Inappropriate operation panels can increase the risk of accidents. Our explosion-proof touch panel 'EXGP-3400R/3600R' can be utilized as a PLC operation terminal in hazardous material manufacturing locations. 【Usage Scenarios】 - Monitoring stations for water treatment plants - Equipment operation in areas handling hazardous materials 【Benefits of Implementation】 - Realization of safe equipment operation - Efficient operation of the plant - Reduction of accident risks

In power plants, it is important to accurately grasp the condition of the plant and detect abnormalities early. Especially in areas handling hazardous materials, safety is the top priority. Conventional operation panels have challenges in visibility and operability, leading to decreased work efficiency and the risk of operational errors. The explosion-proof touch panel 'EXGP-3400R/3600R' is designed to safely and efficiently display the status of the power plant as a PLC operation terminal in hazardous material manufacturing locations. 【Usage Scenarios】 * Monitoring plant conditions in hazardous areas * Equipment operation via PLC * Rapid response in case of abnormalities 【Benefits of Implementation】 * Ensuring safe operability in hazardous areas * Early detection of abnormalities through visualization of plant conditions * Improved work efficiency

In the mining industry, safe equipment operation in areas handling hazardous materials and the visualization of working conditions are crucial. Particularly in environments where dust and flammable gases are present, malfunctions or failures of control panels can lead to serious accidents. Our explosion-proof touch panel, the 'EXGP-3400R/3600R', serves as a PLC operation terminal in hazardous material manufacturing locations, ensuring safe and reliable operation. 【Usage Scenarios】 - Equipment operation in hazardous material manufacturing sites - Plant control via PLC - Monitoring of working conditions 【Benefits of Implementation】 - Ensuring safe operability in hazardous locations - Efficient operation of equipment - Improved safety for workers

In the paint industry’s formulation process, safety is the top priority. Particularly in areas handling flammable substances, it is essential to minimize the risk of ignition from electrical equipment. Explosion-proof terminals are crucial for ensuring a safe working environment. Our explosion-proof touch panel, the 'EXGP-3400R/3600R', enables PLC operations in hazardous material manufacturing locations and supports safe formulation work. 【Usage Scenarios】 - Paint formulation plants - Manufacturing sites handling hazardous materials - Process management via PLC 【Benefits of Implementation】 - Improved safety due to explosion-proof performance - Increased work efficiency through touch panel operation - Accurate process management achieved through PLC

In the food industry, hygiene management of the manufacturing process is extremely important. Accurate operation and recording of equipment are required to prevent foreign matter contamination and ensure the provision of safe food. Particularly in manufacturing sites that handle hazardous materials, explosion-proof operational terminals are essential. Our explosion-proof touch panel 'EXGP-3400R/3600R' supports safe and efficient hygiene management as a PLC operational terminal in food manufacturing environments. 【Usage Scenarios】 - Monitoring and controlling temperature, pressure, flow rate, etc., on food production lines - Operating and recording equipment during cleaning processes - Operations in manufacturing areas that handle hazardous materials 【Benefits of Implementation】 - Explosion-proof performance enables safe operation even in hazardous environments - Intuitive operation via the touch panel improves work efficiency - Recording and visualizing data supports thorough hygiene management

In the chemical plant industry, safety is the top priority, and operations in areas handling hazardous materials require high explosion-proof performance. Misoperations or equipment anomalies can lead to serious accidents. Our explosion-proof touch panels are designed to enable safe PLC operations in hazardous material manufacturing locations. 【Usage Scenarios】 - Hazardous material manufacturing plants - Chemical manufacturing processes - Control rooms 【Benefits of Implementation】 - Ensuring safe operability in hazardous locations - Improving the efficiency of PLC operations - Stabilizing equipment operation

In the gas industry, safety is the top priority for monitoring applications. Particularly in areas where flammable or explosive gases are present, it is essential to minimize the risk of ignition or explosion caused by electrical equipment. Conventional operation panels may pose issues with operability and lack explosion-proof performance. Our explosion-proof touch panels are designed to enable safe PLC operations in hazardous locations. 【Usage Scenarios】 - Gas manufacturing plants - Gas storage facilities - Gas supply stations 【Benefits of Implementation】 - Safe equipment operation in hazardous locations - Improved work efficiency due to enhanced operability - Contribution to stable equipment operation

In the oil plant industry, safe remote operation of plants is required. Particularly in locations handling hazardous materials, the explosion-proof performance of operation panels is crucial. Misoperations or equipment abnormalities can lead to serious accidents. Our explosion-proof touch panel 'EXGP-3400R/3600R' is a solution for safely performing PLC operations in hazardous material manufacturing locations. 【Usage Scenarios】 * Hazardous material manufacturing plants * Locations requiring remote operation * PLC operation terminals 【Benefits of Implementation】 * Ensuring safe operability in hazardous areas * Streamlining PLC operations * Safe operation of the plant

【Common Issues】 Aging DCS leads to discontinued parts supply and increased maintenance costs, making system modifications reliant on manufacturers, which results in high costs and long downtimes. 【Solution Approach】 With our SCADA software and PLC renewal plan based on field expertise, system replacement can be completed with a short scheduled downtime, including modifications to existing panels and wiring conversions. The adoption of open technology allows for future expansions without restrictions. 【Post-Implementation Effects】 The need for DCS maintenance contracts is eliminated, significantly reducing lifecycle costs. Changes to screens and additional controls can be flexibly managed in-house, freeing you from vendor lock-in. Being based on general-purpose technology also ensures quick responses to troubleshooting.

In batch control of chemical plants, a flexible and highly reliable control system is required to ensure stable operation and maintain quality. In particular, aging DCS systems face inevitable challenges such as the end of parts supply, increased maintenance costs, and high expenses and long downtimes due to manufacturer dependency in system modifications. To address these challenges and optimize our customers' plant operations, we propose a renewal plan that combines our SCADA software with PLC. 【Usage Scenarios】 - Updating aging DCS systems - Breaking free from manufacturer dependency - Reducing maintenance costs - Shortening system downtime - Flexible changes in batch control processes 【Benefits of Implementation】 - Elimination of DCS maintenance contract fees, significantly reducing lifecycle costs - Ability to flexibly handle screen changes and control additions in-house - Liberation from vendor lock-in - Rapid troubleshooting with general-purpose technology

In the pharmaceutical industry, accurate recording and management of manufacturing processes are essential for product quality assurance and regulatory compliance. In particular, the reliability of manufacturing records is directly linked to the safety and efficacy of pharmaceuticals, necessitating high levels of precision and traceability. Aging DCS systems can pose challenges in meeting these demands due to issues such as the end of parts supply, rising maintenance costs, and expensive, prolonged downtime caused by manufacturer dependency during system upgrades. Our SCADA software + PLC renewal plan will complete the system replacement, including modifications to existing panels and wiring conversions, based on on-site expertise. By adopting open technologies, we also ensure future scalability, supporting improvements in the reliability of manufacturing records and operational efficiency in the pharmaceutical industry. 【Use Cases】 - Upgrading from DCS to PLC+SCADA in manufacturing lines - Renewal of aging control systems - Breaking free from manufacturer dependency - Manufacturing environments including explosion-proof areas 【Benefits of Implementation】 - Significant reduction in lifecycle costs through decreased DCS maintenance contract fees - Flexible in-house response to screen changes and control additions - Liberation from vendor lock-in - Rapid troubleshooting with general-purpose technologies

In the semiconductor manufacturing industry, reliable control systems are essential for ensuring production stability and maintaining quality. Particularly as manufacturing processes become more complex and refined, the flexible scalability of systems and rapid troubleshooting are crucial for minimizing production losses. Aging DCS systems often face challenges such as the discontinuation of parts supply, increased maintenance costs, and dependence on manufacturers for system modifications, which can lead to decreased production efficiency and higher costs. Our SCADA software + PLC renewal plan offers solutions to these challenges through an approach based on on-site insights. It enables system replacement, including modifications to existing panels and wiring conversions, while ensuring future scalability through the adoption of open technologies. 【Use Cases】 - Updating aging DCS systems - Reducing maintenance costs and freeing from vendor lock-in - Enhancing flexibility in system modifications - Updating systems in plants, including hazardous areas 【Benefits of Implementation】 - Significant reduction in lifecycle costs due to decreased DCS maintenance contract fees - Flexible in-house responses to screen changes and control additions - Rapid troubleshooting through general-purpose technologies

【Common Issues】 Aging DCS systems face difficulties in maintenance due to the end of parts supply and rising maintenance costs, and because they are proprietary systems, modifications and feature additions rely heavily on the manufacturer, leading to a lack of flexibility. Additionally, system updates that include operation panels (HMI) in explosion-proof areas require coordination among multiple vendors, raising concerns about the dispersion of construction responsibility and design inconsistencies. There are many cases where companies hesitate to proceed with updates due to cost and the challenges of addressing hazardous locations. 【Solution Approach】 Our company offers a solution that replaces DCS with general-purpose PLCs and SCADA, achieving both cost reduction and flexible operations. We meticulously plan engineering that includes modifications to existing panels and I/O conversions to ensure that system replacements are completed within the downtime period. Furthermore, by adopting open technologies, customers can perform small-scale modifications and adjustments themselves after implementation, freeing them from vendor lock-in. Additionally, by simultaneously updating explosion-proof PCs and touch panels from our own product lineup, we can comprehensively refresh the entire system, including hazardous areas.

In chemical plants, particularly for system updates that include operation panels (HMI) in explosion-proof areas, coordination among multiple vendors is necessary, raising concerns about the dispersion of construction responsibilities and design inconsistencies. The situation of wanting to update but hesitating due to costs and the need to address hazardous locations may hinder the efficient operation of the plant and the introduction of the latest technologies. Our company provides solutions that balance cost reduction and flexible operations to address such challenges. We plan system replacements through engineering that includes modifications to existing panels and I/O conversions. Furthermore, by simultaneously updating explosion-proof equipment such as explosion-proof PCs and touch panels using our own product lineup, we can comprehensively renew the entire system, including hazardous areas. 【Usage Scenarios】 - Updating aging DCS systems - Simultaneous updates of HMIs including explosion-proof areas - Breaking free from manufacturer dependency and improving operational flexibility - Reducing risks associated with system updates 【Benefits of Implementation】 - Reduction in system update costs - Liberation from vendor lock-in - Comprehensive renewal of the entire system, including hazardous locations - Enhanced flexibility for customers in operation and maintenance