Reducing equipment downtime risk with portable vibration meters for the paper industry.
MD-330
Simple vibration diagnostic tool MD-330 that allows anyone to easily understand the condition of the paper roll machine.
In the paper industry, roll machine inspections face challenges such as unexpected shutdowns due to overlooked abnormalities, dependence on vibration diagnosis personnel, and prolonged inspection times. The stable operation of roll machines directly impacts production efficiency, making it crucial to address these issues. The MD-330 is a portable vibration meter that allows anyone to easily grasp the vibration condition, enabling early detection of equipment abnormalities and simultaneously improving maintenance efficiency. 【Usage Scenarios】 - Strengthening abnormality detection for paper roll machines - In-house vibration diagnosis - Establishing an inspection system with young personnel - Checking multiple equipment in a short time 【Benefits of Implementation】 - Reducing the risk of unexpected shutdowns through early detection of equipment abnormalities - Eliminating dependence on specific personnel for vibration diagnosis and leveling skills among staff - Improving maintenance efficiency by shortening inspection times - Achieving reproducible inspections that do not rely on intuition or experience
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basic information
【Features】 - Easily measure vibrations (acceleration, velocity, etc.) to quantitatively understand equipment conditions. - Enable early detection of abnormal signs and allow for quick inspections of multiple pieces of equipment. - Simple operability allows users to notice changes in equipment conditions without specialized knowledge. - Trend graph display function enables visual confirmation of vibration value trends. - Detailed vibration analysis can be conducted through FFT analysis and waveform analysis functions. 【Our Strengths】 Asahi Kasei Engineering Corporation conducts design, procurement, and construction (EPC) with maintenance in mind, proposing appropriate maintenance based on design data. We also offer information system proposals that lead to improved production efficiency and reduced production losses. In maintenance, we are also engaged in the development of diagnostic equipment for facilities utilizing digital technology.
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Applications/Examples of results
■Usage Scenarios - Detection of abnormal vibrations in motors - Monitoring of pump deterioration and bearing abnormalities - Detection of fan imbalance - Regular inspections of manufacturing line equipment It can be utilized across a wide range of industries, including chemicals, food, materials, and plants. ■Implementation Effects (Examples) - Reduction of inspection time (efficient checks of multiple equipment) - Decrease in the risk of unexpected shutdowns - Cost reduction through in-house vibration diagnostics ■Differences from Conventional Methods Conventional Inspections: - Dependence on the experience and intuition of skilled workers - Variability in judgment criteria - Occurrence of outsourcing costs MD-330: - Objective judgment based on numerical data - Inspections can be performed by anyone using the same criteria - Cost optimization through in-house production ■Usage Examples Detection of motor abnormalities Monitoring of pump deterioration Detection of fan balance abnormalities
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Company information
Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.
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