Reducing equipment downtime risk with a portable vibration meter for the manufacturing industry.
MD-330
Simple vibration diagnosis tool MD-330 to support predictive maintenance in the manufacturing industry.
In the manufacturing industry, challenges such as production losses due to unexpected equipment shutdowns, reliance on specific personnel for vibration diagnostics, and excessive time spent on inspections are noted. These issues hinder the promotion of predictive maintenance. The MD-330 is a portable vibration meter that allows anyone to easily understand vibration conditions and contributes to solving these challenges. It simultaneously enables early detection of equipment anomalies and improves the efficiency of maintenance operations, supporting the advancement of predictive maintenance. 【Usage Scenarios】 - Want to strengthen abnormal detection of rotating machinery - Want to internalize vibration diagnostics instead of outsourcing - Want to create a system that allows younger staff to conduct inspections - Want to check many pieces of equipment in a short time 【Benefits of Implementation】 - Reduction of unexpected shutdown risks through early detection of equipment anomalies - Cost reduction and decreased reliance on specialized knowledge through internalization of vibration diagnostics - Increased efficiency of maintenance operations through reduced inspection time - Achieving reproducible inspections that do not rely on intuition or experience
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basic information
【Features】 - Easy measurement of vibrations (acceleration, velocity, etc.) - Quantitative understanding of equipment condition and early detection of abnormal signs - Ability to inspect many pieces of equipment in a short time - Unlike general vibration meters, it simply realizes "measurement → understanding of condition" - Even without specialized knowledge, it is possible to notice changes in equipment condition 【Our Strengths】 Asahi Kasei Engineering Corporation conducts design, procurement, and construction (EPC) with maintenance in mind, and proposes appropriate maintenance based on design data. We are engaged in a wide range of businesses, including plant engineering, plant life services, electrical, information, communication, and control solutions, as well as simulation and design. In maintenance, we are also developing equipment diagnostic devices utilizing digital technology.
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Applications/Examples of results
■Usage Scenarios - Detection of abnormal vibrations in motors - Monitoring of pump deterioration and bearing abnormalities - Detection of fan imbalance - Regular inspections of manufacturing line equipment Applicable across a wide range of industries such as chemicals, food, materials, and plants. ■Implementation Effects (Examples) - Reduction of inspection time (efficient checks of multiple equipment) - Decrease in the risk of unexpected shutdowns - Cost reduction through in-house vibration diagnostics ■Differences from Conventional Methods Conventional Inspections: - Dependence on the experience and intuition of skilled workers - Variability in judgment criteria - Occurrence of outsourcing costs MD-330: - Objective judgment based on numerical data - Inspections can be performed by anyone using the same criteria - Cost optimization through in-house production ■Usage Examples Detection of motor abnormalities Monitoring of pump deterioration Detection of fan balance abnormalities
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Company information
Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.
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