Reducing equipment downtime risks with portable vibration meters for transportation and logistics.
MD-330
Easy Vibration Diagnosis Tool MD-330 for Anyone to Use
In the transportation and logistics industry, conveyor inspection is key to ensuring stable equipment operation. Abnormal vibrations in conveyors can lead to unexpected stoppages, resulting in delays in logistics and associated damages. Additionally, reliance on specific personnel for vibration diagnostics or excessive time spent on inspections can increase the burden on the site. The MD-330 is a portable vibration meter that allows anyone to easily understand the vibration state, addressing these challenges and simultaneously achieving early detection of equipment abnormalities and improved efficiency in maintenance operations. 【Usage Scenarios】 - Detection of abnormal vibrations in the drive and transport sections of conveyors - Rapid assessment of condition during regular inspections - Establishment of an inspection system that can be implemented by less experienced personnel - Reduction of risks associated with sudden equipment stoppages 【Benefits of Implementation】 - Prevention of logistics delays caused by unexpected conveyor stoppages - Cost reduction and elimination of dependence on specific personnel through in-house vibration diagnostics - Increased efficiency in maintenance operations by shortening inspection time - Realization of reproducible inspections that do not rely on intuition or experience
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basic information
【Features】 - Easy measurement of vibrations (acceleration, velocity, etc.) - Quantitative understanding of equipment conditions and early detection of abnormal signs - Ability to inspect many pieces of equipment in a short time - Simple operation that allows noticing changes in equipment conditions without specialized knowledge - Equipped with trend graph display, FFT analysis, waveform analysis, and field trend analysis functions 【Our Strengths】 Asahi Kasei Engineering Corporation conducts design, procurement, and construction (EPC) with maintenance in mind, and proposes appropriate maintenance based on design data. We can also offer information system proposals aimed at improving production efficiency and reducing production losses. In maintenance, we develop diagnostic equipment for facilities utilizing digital technology, providing consistent engineering across a wide range of business areas, including plant engineering, plant life services, electrical, information, communication, and control solutions, as well as simulation and design.
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Applications/Examples of results
■Usage Scenarios - Detection of abnormal vibrations in motors - Monitoring of pump deterioration and bearing abnormalities - Detection of fan imbalance - Regular inspections of manufacturing line equipment It can be utilized across a wide range of industries, including chemicals, food, materials, and plants. ■Implementation Effects (Examples) - Reduction of inspection time (efficient checks of multiple equipment) - Decrease in the risk of unexpected shutdowns - Cost reduction through in-house vibration diagnostics ■Differences from Conventional Methods Conventional Inspections: - Dependence on the experience and intuition of skilled workers - Variability in judgment criteria - Occurrence of outsourcing costs MD-330: - Objective judgment based on numerical data - Inspections can be performed by anyone using the same criteria - Cost optimization through in-house production ■Usage Examples Detection of motor abnormalities Monitoring of pump deterioration Detection of fan balance abnormalities
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Company information
Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.
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