Reducing equipment downtime risk with a portable vibration meter for automotive production lines.
MD-330
Stabilizing production lines with the easy-to-use vibration diagnosis tool MD-330 that anyone can use.
In the automotive industry’s production lines, the stable operation of equipment is directly linked to production efficiency. In particular, abnormalities in rotating machinery can lead to unexpected equipment shutdowns, posing a risk of delays in production plans. Challenges such as reliance on specific personnel for vibration diagnostics and excessive time spent on inspections can hinder prompt responses. The MD-330 is a portable vibration meter that allows anyone to easily understand the vibration condition, addressing these challenges by enabling early detection of equipment abnormalities and streamlining maintenance operations, thereby supporting the stable operation of production lines. 【Usage Scenarios】 - Strengthening abnormality detection for rotating machinery - In-house vibration diagnostics - Establishing inspection systems by younger personnel - Checking multiple pieces of equipment in a short time 【Benefits of Implementation】 - Reduced risk of unexpected shutdowns through early detection of equipment abnormalities - Achieving reproducible inspections that do not rely on intuition or experience - Increased productivity through the efficiency of maintenance operations
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basic information
【Features】 - Easy measurement of vibrations (acceleration, velocity, etc.) - Quantitative understanding of equipment condition and early detection of abnormal signs - Ability to inspect many pieces of equipment in a short time - Simple operation that allows noticing changes in equipment condition without specialized knowledge - Smooth realization from measurement to understanding of condition 【Our Strengths】 Asahi Kasei Engineering Corporation not only provides design, procurement, and construction (EPC) with maintenance in mind but also offers appropriate maintenance proposals based on design data. We can also propose information systems aimed at improving production efficiency and reducing production losses. In maintenance, we are engaged in the development of diagnostic equipment for facilities utilizing digital technology, supporting our customers in solving their challenges across a wide range of business areas, including plant engineering, plant life services, electrical, information, communication, and control solutions, as well as simulation and design.
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Applications/Examples of results
■Utilization Scenes - Detection of abnormal vibrations in motors - Monitoring of pump deterioration and bearing abnormalities - Detection of fan imbalance - Regular inspections of manufacturing line equipment It can be utilized across a wide range of industries including chemicals, food, materials, and plants. ■Implementation Effects (Examples) - Reduction of inspection time (efficient checks of multiple equipment) - Decrease in the risk of unexpected shutdowns - Cost reduction through in-house vibration diagnostics ■Differences from Conventional Methods Conventional Inspections: - Dependence on the experience and intuition of skilled workers - Variability in judgment criteria - Occurrence of outsourcing costs MD-330: - Objective judgment based on numerical data - Inspections can be performed by anyone using the same criteria - Cost optimization through in-house production ■Examples of Utilization Detection of motor abnormalities Monitoring of pump deterioration Detection of fan balance abnormalities
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Company information
Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.
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