Portable vibration meter for standardizing vibration diagnosis of mining equipment.
MD-330 | Standardization of Equipment Maintenance
Vibration diagnosis of excavation machinery, a portable vibration meter that anyone can use to make the same judgment.
In the mining industry, the stable operation of mining equipment is directly linked to productivity, making accurate and rapid vibration diagnostics essential. However, traditional vibration diagnostics often rely on experience and intuition, leading to variability in judgment among personnel and taking time to train younger staff. This can result in decreased inspection quality and an increased risk of unexpected equipment shutdowns. The MD-330 is a portable vibration meter that visualizes vibration conditions numerically, allowing even those without specialized knowledge to conduct equipment diagnostics for mining machinery based on the same standards. This transforms the "tacit knowledge" of the field into "explicit knowledge," achieving standardization of inspection tasks and quality improvement. 【Usage Scenarios】 - Regular inspections of mining equipment - Early detection of abnormal signs - Maintaining uniform maintenance levels across multiple locations - Establishing a system where younger staff can conduct inspections 【Benefits of Implementation】 - Elimination of variability in inspection quality and improvement of diagnostic accuracy - Standardization of judgment criteria among personnel, leading to reliable data acquisition - Early development of younger staff and reduction of the burden on veteran personnel - Reduction of the risk of unexpected equipment shutdowns through enhanced predictive maintenance
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basic information
【Features】 - Portable vibration meter that can be used to measure in various locations on-site - Simple operation that allows easy use without specialized knowledge - Quickly assesses the condition of mining equipment and detects signs of abnormalities - Easy-to-read display with a large 6.5-inch color LCD - Waterproof and dustproof design, suitable for harsh outdoor environments 【Our Strengths】 Asahi Kasei Engineering Corporation not only provides design, procurement, and construction (EPC) with maintenance in mind but also offers appropriate maintenance proposals based on design data. We can also propose information systems that contribute to production efficiency and reduction of production losses. In maintenance, we focus on the development of diagnostic equipment using digital technology, providing a consistent range of engineering services from plant engineering to plant life services, electrical, information, communication, and control solutions, as well as simulation and design.
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Applications/Examples of results
■Benefits of Implementation (Examples) - Standardization of inspection quality - Reduction of training costs - Decrease in the risk of reliance on specific individuals - Standardization of maintenance tasks ■Usage Scenarios - Condition monitoring of motors - Deterioration diagnosis of pumps - Abnormality detection in fans and blowers ■Differences from Conventional Methods Conventional: - Decisions depend on experienced personnel - Training takes a long time - Variability in inspection quality MD-330: - Anyone can make the same judgment - Shortened training period - Achieves stable maintenance quality
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Company information
Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.
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