Portable Vibration Meter for Manufacturing Industry
MD-330 | Standardization of Equipment Maintenance
Portable vibration meter for standardizing equipment maintenance in the manufacturing industry.
In manufacturing equipment maintenance, early detection of abnormalities and accurate diagnosis are essential to maintain stable operation of the equipment. In particular, abnormalities caused by vibrations are important signs indicating deterioration or failure of the equipment, and accurately understanding these signs leads to a reduction in unexpected downtime and optimization of maintenance costs. However, traditional vibration diagnosis often relies heavily on experience and intuition, which can lead to variability in judgments made by personnel and create challenges in training younger staff. Our portable vibration meter MD-330 addresses these issues by visualizing vibration conditions numerically, allowing anyone to conduct equipment diagnosis based on the same standards. ## Usage Scenarios - Standardization of equipment maintenance operations - Establishment of inspection systems by younger personnel - Elimination of variability in inspection quality - Unification of maintenance levels across multiple locations ## Benefits of Implementation - Objective assessment of state changes through quantitative understanding of vibrations - Improved diagnostic accuracy through standardized criteria - Transformation of on-site "tacit knowledge" into "explicit knowledge"
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basic information
【Features】 - Portable vibration meter that can measure anywhere on-site - Simple operation that can be used without specialized knowledge - Ability to understand equipment condition in a short time - Easy-to-read display with a large 6.5-inch color LCD - Waterproof and dustproof structure suitable for measurement in various environments 【Our Strengths】 Asahi Kasei Engineering Corporation not only engages in design, procurement, and construction (EPC) with a focus on maintenance but also provides appropriate maintenance proposals based on design data. Additionally, we can offer information system proposals that contribute to production efficiency and reduction of production losses. In maintenance, we are also focusing on the development of equipment diagnostic devices utilizing digital technology.
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Applications/Examples of results
■Implementation Effects (Examples) - Standardization of inspection quality - Reduction of training costs - Decrease in dependency risks - Standardization of maintenance operations ■Usage Scenarios - Monitoring the condition of motors - Diagnosis of pump deterioration - Detection of abnormalities in fans and blowers ■Differences from Conventional Methods Conventional: - Decisions rely on experienced personnel - Training takes a long time - Variability in inspection quality MD-330: - Anyone can make the same judgment - Shortened training period - Achieves stable maintenance quality
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Company information
Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.
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