Reducing equipment downtime risk with a portable vibration meter for pharmaceuticals.
MD-330
Simple Vibration Diagnosis Tool MD-330 Contributing to Clean Room Management
In the management of clean rooms in the pharmaceutical industry, stable operation of equipment and maintenance of cleanliness are required. In particular, abnormalities in rotating equipment used on the production line can directly lead to a decline in product quality or production stoppages. If vibration diagnostics depend on specific personnel or take too long for inspections, the risk of unexpected stoppages due to missed abnormalities increases. The MD-330 is a portable vibration meter that allows anyone to easily grasp the vibration condition, supporting early detection of equipment abnormalities and improving the efficiency of maintenance operations. 【Usage Scenarios】 - Detection of abnormalities in rotating equipment (fans, pumps, motors, etc.) within clean rooms - Cost reduction and rapid response through in-house vibration diagnostics - Establishing an inspection system that can be implemented by younger personnel - Efficient maintenance through quick checks of multiple pieces of equipment 【Benefits of Implementation】 - Reduced risk of unexpected stoppages through early detection of equipment abnormalities - Achieving reproducible inspections that do not rely on intuition or experience - Improved efficiency of maintenance operations and optimization of human resources - Ability to notice changes in equipment condition without specialized knowledge
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basic information
**Features** - Easily measure vibrations (acceleration, velocity, etc.) to quantitatively understand equipment conditions. - Early detection of abnormal signs to reduce the risk of unexpected shutdowns. - Enable inspection of many pieces of equipment in a short time, improving maintenance efficiency. - Achieve a simple process from measurement to condition assessment without specialized knowledge. - Realize reproducible inspections that do not rely on intuition or experience. **Our Strengths** Asahi Kasei Engineering Corporation conducts design, procurement, and construction (EPC) with a focus on maintenance, and proposes appropriate maintenance based on design data. We also offer information system proposals aimed at improving production efficiency and reducing production losses. In maintenance, we are developing equipment diagnostic devices utilizing digital technology.
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Applications/Examples of results
■Utilization Scenarios - Detection of abnormal vibrations in motors - Monitoring of pump degradation and bearing abnormalities - Detection of fan imbalance - Regular inspections of manufacturing line equipment It can be utilized across a wide range of industries, including chemicals, food, materials, and plants. ■Implementation Effects (Examples) - Reduction of inspection time (efficient checks of multiple equipment) - Decrease in the risk of unexpected shutdowns - Cost reduction through in-house vibration diagnostics ■Differences from Conventional Methods Conventional Inspections: - Dependence on the experience and intuition of skilled workers - Variability in judgment criteria - Outsourcing costs incurred MD-330: - Objective judgment based on numerical data - Inspections can be performed by anyone using the same criteria - Cost optimization through in-house production ■Examples of Use Detection of motor abnormalities Monitoring of pump degradation Detection of fan balance abnormalities
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Company information
Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.
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