Reducing equipment downtime risk with a portable vibration meter for steel and metal industries.
MD-330
For heavy machinery diagnostics. A simple vibration diagnostic tool that anyone can use: MD-330.
In the steel and metal industry, heavy machinery diagnostics are required to prevent unexpected equipment shutdowns and maintain stable operations. Particularly for large machinery and heavy equipment used in harsh environments, early detection of abnormalities caused by vibrations is crucial to prevent unplanned stoppages and minimize production line delays. However, there are challenges such as reliance on specific personnel for vibration diagnostics and excessive time taken for inspections. The MD-330 is a portable vibration meter that allows anyone to easily understand the vibration condition, addressing these challenges and simultaneously achieving early detection of equipment abnormalities and improved efficiency in maintenance operations. 【Usage Scenarios】 - Strengthening abnormality detection for large rotating machinery - In-house vibration diagnostics - Establishing an inspection system with younger personnel - Checking multiple pieces of equipment in a short time 【Benefits of Implementation】 - Reduced risk of unexpected shutdowns through early detection of equipment abnormalities - Achieving reproducible inspections that do not rely on intuition or experience - Increased efficiency in maintenance operations and cost reduction
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basic information
**Features** - Easy measurement of vibrations (acceleration, velocity, displacement, etc.) - Quantitative understanding of equipment condition and early detection of abnormal signs - Ability to inspect many pieces of equipment in a short time - Simple operation that allows noticing changes in equipment condition without specialized knowledge - Equipped with trend graph display, FFT analysis, and waveform analysis functions **Our Strengths** Asahi Kasei Engineering Corporation conducts design, procurement, and construction (EPC) with maintenance in mind, proposing appropriate maintenance based on design data. We can also offer information system proposals considering production efficiency and production losses. In maintenance, we are developing equipment diagnostic tools utilizing digital technology.
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Applications/Examples of results
■Utilization Scenes - Detection of abnormal vibrations in motors - Monitoring of pump deterioration and bearing anomalies - Detection of fan imbalance - Regular inspections of manufacturing line equipment It can be utilized across a wide range of industries, including chemicals, food, materials, and plants. ■Implementation Effects (Examples) - Reduction of inspection time (efficient checks of multiple equipment) - Decrease in the risk of unexpected shutdowns - Cost reduction through in-house vibration diagnostics ■Differences from Conventional Methods Conventional Inspections: - Dependence on the experience and intuition of skilled workers - Variability in judgment criteria - Outsourcing costs incurred MD-330: - Objective judgment based on numerical data - Inspections can be performed by anyone using the same criteria - Cost optimization through in-house production ■Examples of Use Detection of motor anomalies Monitoring of pump deterioration Detection of fan balance anomalies
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Company information
Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.
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