Vibration diagnosis of plants, eliminating reliance on individuals, so that anyone can make the same judgment.
In the plant industry, early detection of abnormalities is essential for the stable operation of equipment. Particularly, plant equipment is complex and diverse, and detecting abnormalities through vibration is crucial for preventing unexpected shutdowns. However, traditional vibration diagnostics tend to rely on experienced personnel, which can lead to variability in judgment and pose challenges in training younger staff. Our portable vibration meter, MD-330, addresses these issues by visualizing vibration conditions numerically, allowing anyone to conduct equipment diagnostics based on the same standards. 【Use Cases】 - Standardization of equipment maintenance operations - Establishing inspection systems by younger personnel - Reducing variability in inspection quality - Unifying maintenance levels across multiple locations 【Benefits of Implementation】 - Objective assessment of state changes through quantitative understanding of vibrations - Improved diagnostic accuracy through standardized judgment criteria - Transformation of "tacit knowledge" in the field into "explicit knowledge"
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【Features】 - Portable and capable of measuring anywhere on-site - Simple operation requiring no specialized knowledge - Quickly grasp equipment condition in a short time - Easy-to-read display with a large 6.5-inch color LCD - Waterproof and dustproof structure suitable for various environments 【Our Strengths】 Asahi Kasei Engineering Corporation not only provides design, procurement, and construction (EPC) with maintenance in mind but also offers appropriate maintenance proposals based on design data. Additionally, we can propose information systems that contribute to production efficiency and reduction of production losses. In maintenance, we are also focusing on the development of equipment diagnostic devices utilizing digital technology.
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■Benefits of Implementation (Examples) - Standardization of inspection quality - Reduction of training costs - Decrease in dependency risk - Standardization of maintenance operations ■Usage Scenarios - Monitoring the condition of motors - Diagnosis of pump deterioration - Detection of abnormalities in fans and blowers ■Differences from Conventional Methods Conventional: - Judgments depend on experienced personnel - Training takes a long time - Variability in inspection quality MD-330: - Anyone can make the same judgment - Shortened training period - Achieves stable maintenance quality
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Company information
Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.
