Reducing equipment downtime risk with a portable vibration meter for food and beverage applications.
MD-330
Easy Vibration Diagnosis Tool MD-330 for Anyone to Use
In the food and beverage industry, stable operation of manufacturing equipment is required to maintain product quality. In particular, abnormalities in rotating machinery pose risks of foreign matter contamination, quality degradation, and even unexpected equipment shutdowns. Dependence on specific personnel for vibration diagnostics or excessive time taken for inspections can hinder prompt responses. The MD-330 is a portable vibration meter that allows anyone to easily understand vibration conditions, enabling early detection of equipment abnormalities and improving the efficiency of maintenance operations simultaneously. 【Usage Scenarios】 - Strengthening abnormality detection in rotating machinery - In-house vibration diagnostics instead of outsourcing - Creating a system that allows younger staff to conduct inspections - Checking a large number of equipment in a short time 【Benefits of Implementation】 - Reduced risk of quality degradation through early detection of equipment abnormalities - Decreased production losses by preventing unexpected shutdowns - Increased efficiency of inspection tasks and reduced dependence on specific personnel - Achieving reproducible inspections that do not rely on intuition or experience
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basic information
【Features】 - Easy measurement of vibrations (acceleration, velocity, etc.) - Quantitative understanding of equipment condition and early detection of abnormal signs - Ability to inspect many pieces of equipment in a short time - Simple operation that allows users to notice changes in equipment condition without specialized knowledge - Diverse analysis functions such as trend graph display, FFT analysis, waveform analysis, and field trend analysis 【Our Strengths】 Asahi Kasei Engineering Corporation conducts design, procurement, and construction (EPC) with maintenance in mind, and proposes appropriate maintenance based on design data. Through businesses such as plant engineering, plant life services, electrical, information, communication, and control solutions, as well as simulation and design, we contribute to improving production efficiency and reducing production losses. In maintenance, we are also developing equipment diagnostic tools utilizing digital technology.
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Applications/Examples of results
■Usage Scenarios - Detection of abnormal vibrations in motors - Monitoring of pump deterioration and bearing abnormalities - Detection of fan imbalance - Regular inspections of manufacturing line equipment It can be utilized across a wide range of industries, including chemicals, food, materials, and plants. ■Implementation Effects (Examples) - Reduction of inspection time (efficient checking of multiple equipment) - Decrease in the risk of unexpected shutdowns - Cost reduction through in-house vibration diagnostics ■Differences from Conventional Methods Conventional Inspections: - Dependence on the experience and intuition of skilled workers - Variability in judgment criteria - Occurrence of outsourcing costs MD-330: - Objective judgment based on numerical data - Inspections can be performed by anyone using the same criteria - Cost optimization through in-house production ■Usage Examples Detection of motor abnormalities Monitoring of pump deterioration Detection of fan balance abnormalities
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Company information
Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.
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