Nearline-PM for Shipbuilding
Wireless Network Vibration Sensor System "Nearline-PM" [Enables proactive measures before failure by predicting equipment anomalies]
Monitoring the vibrations of structures to support safe operations.
In the shipbuilding industry, maintaining the integrity of the hull structure is essential for the safe operation of vessels. Particularly, prolonged use and operation in harsh environments can lead to deterioration and damage of the structure. Continuous monitoring is crucial for early detection of these issues and for implementing appropriate measures. Nearline-PM addresses these challenges through vibration diagnostics of structures using wireless vibration sensors. 【Use Cases】 - Vibration monitoring of hull structures - Vibration monitoring of engines and propulsion systems - Anomaly detection of various equipment 【Benefits of Implementation】 - Early detection of structural anomalies to prevent accidents - Enables planned maintenance and reduces costs - Enhances operational safety
Inquire About This Product
basic information
**Features** - Utilizes battery-operated wireless sensors, eliminating the need for wiring work. - Allows for near-constant monitoring with automatic measurements once a day as standard; measurement frequency can be set as desired. - Can be retrofitted, making it suitable for small-scale starts. - Supports high frequencies (17kHz) to detect initial abnormalities in bearings. - Despite being a compact sensor, it is designed for a long battery life of approximately 5 years. **Our Strengths** Asahi Kasei Engineering Corporation provides consistent engineering services from design and construction to maintenance, offering optimal solutions tailored to customer needs. We also develop diagnostic equipment utilizing digital technology. Our company is characterized not only by our introduction of vibration sensors but also by the support provided by engineers who have been involved in actual vibration diagnostics, taking into account how equipment is used and points that may cause confusion in decision-making. In recent years, we have also started vibration monitoring and diagnostic services for ships, with engineers holding ISO18436-compliant vibration diagnosis qualifications. We hope to be a presence that you can remember when questions arise, such as, "How should this case be considered?" or "Is the current monitoring method sufficient?"
Price range
Delivery Time
Applications/Examples of results
**Implementation Results** We have been implemented in over 300 locations across various industries, including chemicals, power, automotive, steel, semiconductors, paper, food, shipbuilding, and maritime. **Challenges and Background Before Implementation** Customers facing issues such as sudden unexpected failures of rotating equipment (motors, pumps, fans, etc.) that lead to manufacturing line stoppages and infrastructure service interruptions have adopted our solution. - Difficulty in predicting unexpected failures - Dependence on specific personnel for maintenance tasks - Increase in inspection workload - Difficulty in introducing wired sensors (installation, cost) - Significant impact from sudden equipment stoppages **Implementation Effects** - Trend monitoring has enabled the prediction of unexpected equipment failures. - Quantitative management through vibration data has standardized the judgment of equipment normalcy/abnormality. - As an automatic measurement system, it has reduced inspection workload and contributed to increased productivity. - The small, wireless sensors allowed for a small-scale start in installation. - High-frequency measurements have enabled the detection of initial abnormalities in bearings, allowing for planned maintenance responses. *For more details, please download the PDF document or feel free to contact us.*
catalog（1）
Download All Catalogs
Company information
Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.
![[NETIS Registered Technology] Worker Proximity Detection System - Demo Unit Available for Loan -](https://image.mono.ipros.com/public/product/image/8ff/2000202808/IPROS79311422083444315216.jpeg?w=280&h=280)
![Microwave Sensor Application Example [Intrusion Monitoring]](https://image.mono.ipros.com/public/product/image/2000853135/IPROS4392001007387688492.png?w=280&h=280)
![[Forklift Safety Measures] Operator Proximity Detection System "W Alert"](https://image.mono.ipros.com/public/product/image/408/2001096548/IPROS37371978303344166665.png?w=280&h=280)