Vacuum Forming Simulation Program T-SIM for the Automotive Industry
Acuform Inc. T-SIM
Accurate analysis of sheet droop during drawdown and cooling after molding.
In the automotive industry, weight reduction is an essential factor for improving fuel efficiency and performance. Vacuum forming technology contributes to the manufacturing of lightweight and high-strength components, but it also carries the risk of molding defects. Particularly in complex shapes and thin-walled molding, issues such as material sagging and uneven wall thickness become challenges. The vacuum forming simulation program T-SIM addresses these challenges and supports the production of high-quality lightweight components by deriving optimal molding conditions. 【Application Scenarios】 - Design and development of automotive parts - Prototyping of parts aimed at weight reduction - Reduction of molding defects - Optimization of material selection 【Benefits of Implementation】 - Early detection of issues during the design phase - Reduction in the number of prototypes - Optimization of material costs - Stable supply of high-quality lightweight components
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**Features** - Capable of importing mold shapes from STL, DXF, Patran, and VRML files. - Material slip due to differences in mold materials is reproduced based on the friction coefficient. - The material model employs the integral-type viscoelastic models K-BKZ and Leonov. - Accurately simulates time dependency and large deformations, with high precision in reproducing sagging of sheets and parisons. - Physical property data for major materials is already registered, allowing for immediate analysis to begin. **Our Strengths** We handle products used by world-class companies and provide rapid support comparable to domestic manufacturers.
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Our company handles products that are adopted by world-class companies. These products incorporate cutting-edge technologies not found in Japanese products, enabling the promotion of rationalization and cost reduction in manufacturing and development environments, and they are guaranteed to bring benefits to the companies that implement them. Additionally, we provide support for overseas products with the same rapid response as domestic manufacturers. ◎ Dynamic viscoelasticity measurement device ◎ Stress relaxation measurement device ◎ Drop weight impact testing machine ◎ Multicolor light 3D optical profiler ◎ Nano/micro indenter ◎ Tribometer ◎ Moisture meter for polymers ◎ Twin capillary rheometer for melt property material development ◎ Flow analysis software ◎ Molding analysis software ◎ Ultra-precision feeder ◎ Mass flow quantitative feeder ◎ Automatic adjustment weight-type blender ◎ Dehumidifying dryer for polymers ◎ Color spectrometer ◎ Equipment for shortening molding cycles ◎ Rubber measurement-related equipment Dynamic measurement + vulcanization testing machine Rheometer Carbon dispersion meter Mooney viscometer Hardness and density meter Density and specific gravity meter Specific gravity meter for uncured rubber Durometer Durability and fatigue testing machine Rebound tester Wear testing machine ◎ Comprehensive valve manufacturer
