Nearline-PM for the Energy Industry
Wireless Network Vibration Sensor System "Nearline-PM" [Enables proactive measures before failures by predicting equipment anomalies]
A wireless vibration sensor for early detection of abnormalities in energy equipment.
In the energy industry, equipment monitoring is crucial for the stable operation of plants and power stations. Equipment failures can lead to power supply interruptions and significant losses. It is especially important to detect abnormalities in rotating equipment such as motors, pumps, and fans early and to carry out planned maintenance. Nearline-PM is a wireless vibration sensor that addresses these challenges. 【Usage Scenarios】 - Power plants - Substations - Oil plants - Gas plants 【Benefits of Implementation】 - Prevents unexpected equipment shutdowns - Reduces maintenance costs - Extends equipment lifespan
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basic information
【Features】 - Battery-operated wireless sensor that requires no wiring work - High frequency support (17kHz) for detecting initial abnormalities in bearings - Compact sensor with a long battery life design of approximately 5 years - Easy operation and diagnostics through a dedicated app - Technical support from ISO18436-2 certified vibration diagnostics professionals 【Our Strengths】 Asahi Kasei Engineering Corporation provides comprehensive engineering services from design and construction to maintenance, offering total support for our customers' equipment.
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Applications/Examples of results
**Implementation Results** We have implemented our solutions in over 300 facilities across various industries, including chemicals, power, automotive, steel, semiconductors, paper, food, shipbuilding, and marine vessels. **Challenges and Background Before Implementation** Our customers, who rely on rotating equipment (motors, pumps, fans, etc.) to support their operations, face challenges such as sudden unexpected failures that can lead to manufacturing line stoppages and infrastructure service interruptions. - Difficulty in predicting unexpected failures - Dependence on specific individuals for maintenance tasks - Increase in inspection workload - Difficulty in implementing wired sensors (installation, cost) - Significant impact from sudden equipment shutdowns **Implementation Effects** - Trend monitoring has enabled the prediction of unexpected equipment failures. - Quantitative management through vibration data has standardized the judgment of equipment normalcy/abnormality. - The automatic measurement system has reduced inspection workload, contributing to increased productivity. - The small, wireless sensors allowed for a small-scale start in installation. - High-frequency measurements have enabled the detection of initial abnormalities in bearings, allowing for planned maintenance responses. *For more details, please download the PDF document or feel free to contact us.*
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Company information
Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.
